| United States Patent Application |
20200011394
|
| Kind Code
|
A1
|
|
Nardemann; Dieter
;   et al.
|
January 9, 2020
|
Shock Absorber With Position Sensor
Abstract
Example aspects relate to a shock absorber with a position sensor, and a
method to produce it. The shock absorber comprises a first and second
damper part, which are arranged movable relative to each other in a
longitudinal direction L. A position sensor is arranged to detect the
relative position of the first damper part to the second damper part, and
comprises an index element on the first damper part as well as an
electric detection circuit for detecting the position of the index
element. A flexible sleeve is at least partially arranged around the
first and/or the second damper part and fixed relative to the second
damper part. To enable a particularly simple design, the detection
circuit is attached to the flexible sleeve.
| Inventors: |
Nardemann; Dieter; (Hamm, DE)
; Dorn; Markus; (Kamen, DE)
; Weinbender; Viktor; (Dortmund, DE)
|
| Applicant: | | Name | City | State | Country | Type | AB ELEKTRONIK GMBH | Werne | | DE |
| |
| Family ID:
|
67211681
|
| Appl. No.:
|
16/451952
|
| Filed:
|
September 10, 2019 |
| Current U.S. Class: |
1/1 |
| Current CPC Class: |
G01B 7/14 20130101; F16F 9/38 20130101; F16F 2230/0005 20130101; F16F 2226/048 20130101; B60G 2204/112 20130101; F16F 9/18 20130101; F16F 9/3292 20130101; F16F 2230/08 20130101; F16F 2230/0047 20130101; F16F 9/19 20130101 |
| International Class: |
F16F 9/32 20060101 F16F009/32; F16F 9/19 20060101 F16F009/19; G01B 7/14 20060101 G01B007/14 |
Foreign Application Data
| Date | Code | Application Number |
| Jul 3, 2018 | DE | 10 2018 116 101.8 |
Claims
1. A shock absorber comprising: a first and a second damper part, wherein
the first damper part is movably arranged in a longitudinal direction (L)
relative to the second damper part, wherein a position sensor is arranged
to detect the relative position of the first damper part to the second
damper part, wherein the position sensor comprises an index element on
the first damper part and an electric detection circuit for detecting the
position of the index element, wherein a flexible sleeve is at least
partially arranged around the first and/or the second damper part which
is fixed relative to the second damper part, and wherein the detection
circuit is attached to the flexible sleeve.
2. The shock absorber according to claim 1, wherein: the detection
circuit extends over a detection region in the longitudinal direction
(L), and the detection circuit is attached to a circuit carrier, wherein
the circuit carrier is connected to the flexible sleeve at at least two
attachment points spaced from each other in the longitudinal direction
(L).
3. The shock absorber according to claim 2, wherein: the circuit carrier
is fastened at at least one of the attachment points to the flexible
sleeve by means of a fastening element with a head region and a shaft
region, wherein the shaft region penetrates the flexible sleeve and is
fastened to the circuit carrier, wherein the head region is wider than
the shaft region, and the flexible sleeve is arranged between the head
region and the circuit carrier.
4. The shock absorber according to claim 3, wherein: the head region on
the inside facing the sleeve has at least one elevation and/or recess.
5. The shock absorber according to claim, wherein: the fastening element
is a rivet, and the shaft region is fastened to the circuit carrier in a
keyed or integral manner by deformation and/or joining.
6. The shock absorber according to claim 5, wherein: a seating region for
the shaft region is formed on the circuit carrier, wherein at least the
seating region is formed from a material that is at least partially
transparent to laser light of at least one wavelength.
7. The shock absorber according to claim, wherein: the shaft region is
fastened to a seating region on the circuit carrier by laser transmission
welding.
8. The shock absorber according to claim, wherein: the fastening element
is fastened to the circuit carrier by a screwed connection.
9. The shock absorber according to one of claims, wherein: fastening
elements of at least two attachment points are connected to each other.
10. The shock absorber according to claim 9, wherein: a plurality of
fastening elements is integrally formed on a strip.
11. The shock absorber according to claim 1, wherein: the circuit carrier
is fastened at at least one first and one second attachment point to the
flexible sleeve, wherein the detection circuit is arranged between the
first and the second attachment point.
12. The shock absorber according to claim 1, wherein: the index element
is a ferromagnetic index element, an inductive index element, a permanent
magnet index element or an electric circuit, and the detection circuit
comprises a coil arrangement with a least one detection coil that extends
in the longitudinal direction (L) over a detection region, wherein an
evaluation circuit is connected to the coil arrangement with which the
position of the index element within the detection region can be
determined by the detection of signals in the detection coil.
13. The shock absorber according to claim 1, wherein: the flexible sleeve
sealingly encloses the first and/or second damper part, at least over
half of the respective length.
14. The shock absorber according to claim 1, wherein: the flexible sleeve
consists of rubber or another flexible material with a wall thickness of
0.5-4 mm.
15. A method to produce a shock absorber with a position sensor, wherein
a flexible sleeve is arranged so that it at least partially surrounds a
first and a second damper part whose relative movement is dampened in a
longitudinal direction (L), and is fixedly arranged relative to the
second damper part, and an index element is attached to the first damper
part, and an electric detection circuit for detecting the position of the
index element is attached to the flexible sleeve.
Description
FIELD
[0001] The present disclosure relates to a shock absorber and a method to
produce it. In particular, the present disclosure relates to a shock
absorber comprising first and second damper parts that are movable
relative to each other in a dampened manner, wherein a position sensor is
provided to detect the relative position of the damper parts.
BACKGROUND
[0002] DE 20 2006 010887 U1 describes, for example, a shock absorber unit
having mounting points on a piston rod and a cylinder. A linear relative
movement of the mounting points is dampened. A sensor carrier unit is
connected to the first mounting point on which a sensor element is
arranged. At least one longitudinal guide element is provided on the
sensor carrier unit. A cylinder element is connected to the second
mounting point, wherein a second sensor element is attached to the
cylinder element such that it moves therewith in an axial direction,
although it can rotate relative to the cylinder element. The two sensor
elements form a sensor for the linear relative movement. The second
sensor element has at least one engaging element that interacts with the
longitudinal guide element such that when the cylinder element rotates
relative to the sensor carrier unit, the radial alignment of the second
sensor element relative to the first sensor element is retained.
[0003] DE 35 10 252 A1 describes, for example, a position encoder for a
hydraulic working cylinder. A Hall sensor as the positioning encoder is
arranged on a housing surrounding the piston rod and is mounted on the
piston-rod-side end of the cylinder. The piston rod has a conical
cross-section that is filled with nonmagnetic material on the piston rod
cross-section and serves as a measuring path for the stroke of the
working cylinder.
[0004] DE 10 2008 004 983 A1 discloses, for example, a sensor holder for a
piston/cylinder aggregate. A piston rod that can move relative to a
cylinder comprises a holding element that executes a synchronous movement
with the piston rod and bears a first position measuring apparatus. A
second position measuring apparatus is securely held axially on the
cylinder by a holder. The cylinder-side holder and the holding element
can rotate relative to each other. A magnetic force acting between the
holder and the holding element causes a rotating alignment of the two
position measuring apparatuses relative to each other.
[0005] DE 10 2004 007 962 A1 describes, for example, a pneumatic spring
with a protective sleeve for a rolling bellows. The pneumatic spring
comprises a cover that, together with the rolling bellows and a floor
part, forms a gas-filled spring chamber. The displacement position of the
pneumatic spring is detected by at least one sensor. A seat for a sensor
is formed in a pocket in the protective sleeve, wherein the sensor is
arranged between the rolling bellows and the protective sleeve.
SUMMARY
[0006] Aspects and advantages of embodiments of the present disclosure
will be set forth in part in the following description, or may be learned
from the description, or may be learned through practice of the
embodiments.
[0007] Example aspects of the present disclosure provide a shock absorber
with a position sensor. One example aspect of the present disclosure is
directed to a shock absorber comprising a first and a second damper part.
The first damper part is movably arranged in a longitudinal direction (L)
relative to the second damper part. A position sensor is arranged to
detect the relative position of the first damper part to the second
damper part. The position sensor comprises an index element on the first
damper part and an electric detection circuit for detecting the position
of the index element. A flexible sleeve is at least partially arranged
around the first and/or the second damper part which is fixed relative to
the second damper part. The detection circuit is attached to the flexible
sleeve.
[0008] These and other features, aspects and advantages of various
embodiments will become better understood with reference to the following
description and appended claims. The accompanying drawings, which are
incorporated in and constitute a part of this specification, illustrate
embodiments of the present disclosure and, together with the description,
serve to explain the related principles.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 shows a perspective view of a shock absorber with a flexible
sleeve and a position sensor.
[0010] FIG. 2 shows the shock absorber from FIG. 1 in a side view.
[0011] FIG. 3 shows a plan view of the flexible sleeve and the position
sensor of the shock absorber from FIG. 1 and FIG. 2.
[0012] FIG. 4 shows a longitudinal section along line A..A through an
attachment point of the sensor in FIG. 3.
[0013] FIG. 5 shows a perspective view of a fastening element of the
positions sensor from FIGS. 1, 2, 3, and 4.
[0014] FIG. 6 shows a longitudinal section of a second embodiment of a
flexible sleeve with the position sensor attached thereto.
[0015] FIG. 7 shows a longitudinal section and an enlarged representation
of an attachment point of the sensor from FIG. 6.
[0016] FIG. 8 shows a perspective view of a third embodiment of a flexible
sleeve with a position sensor.
[0017] FIG. 9 shows an exploded view of the parts of the flexible sleeve
and the position sensor from FIG. 8.
[0018] FIG. 10 shows a perspective view of a section along line B..B in
FIG. 8 through the flexible sleeve and the position sensor.
[0019] FIG. 11 shows an enlarged representation of a part of the sectional
view through an attachment point in FIG. 10.
DETAILED DESCRIPTION
[0020] Reference now will be made in detail to embodiments, one or more
examples of which are illustrated in the drawings. Each example is
provided by way of explanation of the embodiments, not limitation of the
present disclosure. In fact, it will be apparent to those skilled in the
art that various modifications and variations can be made to the
embodiments without departing from the scope of the present disclosure.
For instance, features illustrated or described as part of one embodiment
can be used with another embodiment to yield a still further embodiment.
Thus, it is intended that aspects of the present disclosure cover such
modifications and variations.
[0021] Example aspects of to present disclosure are directed to a design
for the arrangement of a position sensor on a shock absorber. More
particularly, a shock absorber according to example aspects of the
present disclosure and a method to produce a shock absorber according to
example aspects of the present disclosure are proposed.
[0022] The shock absorber according to example aspects of the present
disclosure can be any type of shock absorber in which a first and second
damper part are movable relative to each other in a dampened manner in a
longitudinally oriented direction of movement. As will be explained in
detail below, according to the example embodiments of the present
disclosure disclosure, a flexible sleeve is arranged around at least one
of the damper parts. According to example embodiments of the present
disclosure, a position sensor can be arranged on the shock absorber in
that a detection circuit that is part of the position sensor is attached
to the flexible sleeve.
[0023] "Attaching the detection circuit" is understood to mean that it is
affixed directly or indirectly by a circuit carrier on the flexible
sleeve so that it is immovable relative thereto both in an axial
direction as well as rotationally. Preferably, the detection circuit or a
circuit carrier therefore is integrally fastened to the flexible sleeve,
for example by welding or gluing and/or in a keyed fit, wherein in some
embodiments, a keyed fit with at least one penetration of the flexible
sleeve is provided.
[0024] In some embodiments, the flexible sleeve bears the detection
circuit, i.e., the detection circuit and possibly a circuit carrier
therefore are not otherwise fastened to the shock absorber but only to
the flexible sleeve.
[0025] In some embodiments, the detection circuit and possibly a circuit
carrier therefor can be arranged outside of the flexible sleeve so that
the flexible sleeve is hence arranged between the first and/or second
damper part and the detection circuit. The index element can be arranged
within the flexible sleeve so that detection occurs through the sleeve.
[0026] Whereas the arrangement, attachment and design of the sensor are
hence of consideration, example aspects of the present disclosure are
suitable for a wide variety of shock absorber types. This includes shock
absorbers on the chassis. The attachment of a position sensor according
to the disclosure is suitable for telescopic shock absorbers in which a
movement directed in a longitudinal direction of a piston is for example
hydraulically dampened in a cylinder.
[0027] Since the two damper parts are therefore movable relative to each
other in the longitudinal direction, the shock absorber can be compressed
to different depths, or respectively extended, i.e., the first and second
damper part can assume different relative positions to each other in the
longitudinal direction. To detect the current relative position, a
position sensor is provided according to the disclosure with an index
element and an electric detection circuit. The position of the index
element relative to the detection circuit is detectable, for example by a
suitable activation or respectively signal evaluation in the detection
circuit.
[0028] The index element can be attached to the first damper part (which
is also understood to be an arrangement on a part securely connected
thereto) and accordingly always moves with it. The detection circuit is
attached to a flexible sleeve that is fixedly arranged relative to the
second damper part. Accordingly, the relative position of the first and
second damper part is detectable from the relative position of the index
element and detection circuit.
[0029] The flexible sleeve is at least partially arranged around one or
both of the damper parts. The sleeve preferably consists of a flexible
material such as rubber, elastomer, etc. In some embodiments, it is a
closed sheath that encloses and surrounds the first and/or second damper
part over a certain length. For example, this length can correspond to at
least half of the respective overall length.
[0030] The flexible sleeve is suitable for surrounding the first and/or
second sensor part dust-tight, as well as in particular the region of the
seat of a piston in a cylinder of the shock absorber in a transverse
direction (i.e., transverse to the direction of movement of the damper
parts relative to each other in the longitudinal direction). Such
flexible sleeves are also known as a "dust boot".
[0031] The attachment of a sensor part, i.e., the detection circuit in
this case, to the flexible sleeve has proven to be a particularly easy
measure because the sensor thus does not have to be attached to the
functional elements, i.e., elements of the shock absorber participating
in the actual damping. It was revealed that despite the attachment to a
flexible part, sufficiently effective fixation of the detection circuit
is possible, and the relative arrangement to the second damper part as
well as to the index element is adequate for a sufficiently precise
detection of the relative position of the damper parts.
[0032] According to some embodiments, the detection circuit extends in the
longitudinal direction over a detection region. The detection circuit can
preferably be attached on or in a circuit carrier. In particular, this
can comprise a printed circuit board and/or a housing for the detection
circuit. Preferably, the circuit carrier is a rigid component, for
example consisting of a rigid plastic material.
[0033] In some embodiments, the circuit carrier can be connected to the
flexible sleeve at at least two attachment points. For positionally
correct fixation, attachment to at least two attachment points at a
distance from each other in the longitudinal direction can be effective,
in one example to two attachment points that are spaced from each other
by more than 50% of the length of the detection region. It is likewise
feasible to provide a first and second attachment point at a distance
from each other in a transverse direction so that the detection circuit
is arranged between the first and second attachment point. Attachments
with more than two attachment points that are at a distance from each
other both in the longitudinal as well as in the transverse direction are
particularly preferable.
[0034] Various types of fastening can be used to attach the circuit
carrier to the flexible sleeve. According to one embodiment, the
attachment to at least one of the attachment points can comprise a
fastening element. The fastening element can be arranged so that it
penetrates the flexible sleeve. For example, a fastening element can be
used that comprises at least one head region and a shaft region, wherein
the head region is wider than the shaft region. The shaft region can
penetrate the flexible sleeve and be fastened to the circuit carrier. The
flexible sleeve can be arranged between the wider head region and the
circuit carrier, in particular clamped there. A secure attachment can
thus be achieved despite the flexible properties of the sleeve.
[0035] When a fastening element with a shaft region penetrating the
flexible sleeve and a wider head region are used, the inside of the head
region facing the sleeve can have at least one elevation and/or recess to
improve anchoring. For example, when the flexible sleeve is clamped
between the head region and the circuit carrier, a keyed seat and hence
an improved attachment results from at least one (preferably several) of
such elevations or respectively recesses.
[0036] The fastening element can for example be designed as a rivet. The
attachment to the circuit carrier can be accomplished in various ways,
for example by gluing, welding, latching, etc. In some embodiments, the
shaft region can be fastened to the circuit carrier in a keyed or
integral manner by deforming and/or joining.
[0037] A particularly suitable form of deforming, or respectively joining
can be constituted by heating with a laser. To accomplish this, at least
one seating region formed in the circuit carrier in which the shaft
region is accommodated can be designed to be at least partially
transparent to laser light of at least one wavelength. During attachment,
the fastening element and particularly preferably its shaft region can be
heated by laser in order to form a secure connection with the seating
region by deforming or welding. In some embodiments, the shaft region can
be fastened to the seating region by laser transmission welding.
[0038] In some embodiments, a fastening element can also be fastened to
the circuit carrier using other connecting techniques, for example by a
screwed connection. In this case as well, a fastening element can be
provided with a head region and a shaft region that penetrates the
flexible sleeve and can be fastened to the circuit carrier by a screw.
[0039] According to an embodiment, the connection can be effected between
the circuit carrier and flexible sleeve, for example at two attachment
points arranged at a distance from each other, by fastening elements that
preferably penetrate the flexible sleeve, i.e., are inserted for example
through openings provided there. In this case, at least two fastening
elements can be connected to each other, for example by a strip, at
attachment points at a distance from each other. The strip can be
arranged on the side of the flexible sleeve opposite the circuit carrier,
preferably the inside of the flexible sleeve. For example, a plurality of
fastening elements can be fastened to the strip, especially preferably
also formed integrally therewith. In some embodiments, the two parallel
strips can each be provided with a plurality of fastening elements on the
inside of the flexible sleeve.
[0040] The position sensor can be designed in various ways in order to
enable the position of the index element relative to the electric
detection circuit to be detected. The employed measuring or detection
principle can for example be an optical, magnetic, inductive or
capacitive principle. Accordingly, the index element for example can be
designed as a ferromagnetic index element, permanent magnetic index
element, inductive index element or an electrical circuit as well as an
electrical oscillating circuit. To detect the position of the index
element, the detection circuit can comprise a coil arrangement which
extends in the longitudinal direction over a detection region. The coil
arrangement can, for example, comprise at least one excitation coil with
which a signal, for example an electric and/or magnetic field, or
respectively an electromagnetic wave is generated. The coil arrangement
can comprise at least one detection coil with which a signal, for example
an electric and/or magnetic signal, or respectively an electromagnetic
wave can be detected. In a design, the coil arrangement is connected to
an evaluation circuit with which the position of the index element within
the detection region can be determined by the detection of signals in the
detection coil. A preferred example of an inductive position sensor with
a coil arrangement and an evaluation circuit with which the position of
an index element can be detected is described in WO 03/038379 A1.
[0041] The flexible sleeve on the shock absorber can be designed
differently. In some embodiments, it is a body in the shape of a cylinder
jacket, at least sectionally. The flexible sleeve, in some embodiments,
has a thin wall thickness of for example 0.5 to 4 mm. In some
embodiments, the flexible sleeve has a thin wall thickness of 1 to 3 mm.
The flexible sleeve may be entirely closed in the transverse direction.
In the longitudinal direction, the flexible sleeve can also be sealingly
attached to the damper parts, for example with a bellows.
[0042] Further details and advantages of the present disclosure are
explained with reference to the following description of the figures.
[0043] FIG. 1, 2 shows a perspective representation and a side view of an
example of a first embodiment of a shock absorber 10 with a flexible
sleeve 12.
[0044] A feature of the disclosure is the attachment of parts of a
position sensor 20 to the flexible sleeve 12 of the shock absorber 10.
Design details of the other functional parts of the shock absorber 10 are
therefore only to be understood as one representation and may deviate in
other designs. The shock absorber 10 portrayed as an example comprises a
cylindrical part 14 with a first mounting element 16a as well as a piston
part 18 that moves linearly in a longitudinal direction L relative to the
cylindrical part 14 and has a second mounting element 16b securely
arranged thereon.
[0045] In a manner known per se, the damper parts 14, 18 can be moved
guidably relative to each other in a longitudinal direction L, wherein
this movement is dampened by a hydraulic device in the cylinder part 14.
As indicated in FIG. 2 by a double arrow, the piston part 18 can
accordingly be inserted to different depths in the cylindrical part 14 so
that the spacing of the mounting elements 16a, lob is linearly variable.
The mounting elements 16a, 16b are provided for mounting on parts that
move relative to each other, for example of a chassis of a vehicle. A
relative movement of the parts in the longitudinal direction L and hence
also of the mounting elements 16a, 16b as well relative to each other is
dampened. The relative position of the cylinder part 14 and piston part
18 that is assumed in each case is detected by the position sensor 20.
[0046] As shown in the drawings, the flexible sleeve 12 is arranged on the
shock absorber 10 so that it surrounds the piston and the cylinder part
14, 18 and seals in a transverse direction (i.e., transverse to the
longitudinal direction L). The flexible sleeve in the portrayed example
is a cylindrical element with a thin wall consisting of flexible
material. For example, the material can be rubber, natural rubber, or an
elastomer such as TPE or TPV. The wall thickness can for example be 1.5
mm. The flexible sleeve 12 is dust-tight, and accordingly protects parts
of the shock absorber 10 and in particular the site of entry of the
piston element 18 into the cylinder element 14 from soiling. At its first
end facing the mounting element 16a of the cylinder part 14, the sleeve
12 is attached to the cylinder part 14 for example by a keyed fit,
clamping, etc.
[0047] The sleeve 12 is flexible in this case so that it can deform under
external effects.
[0048] The position sensor 20 comprises an index element 22 attached to
the piston part 18 (FIG. 2), and a detection circuit 24 that is arranged
within a rigid circuit carrier 26. The detection circuit 24 extends in a
longitudinal direction L over a measuring range within which the relative
arrangement of the index element 22 to the detection circuit 24 is
detectable. To realize such a sensor, various techniques and detection
principles are known, for example magnetic, inductive, capacitive or
optical detection techniques. The portrayed preferred embodiment is an
inductive position sensor 20 in which the detection circuit 24 has
different coils extending over the detection region, including at least
one excitation and one detection coil. The index element 22 can be
excited inductively, for example it is an electrically conductive element
or preferably an oscillating circuit. Depending on the relative position
of the index element 22 to the detection circuit 24, there is a variable
cross-coupling between the excitation and detection coil so that the
relative position of the index element 22 is discernible by evaluating
signals from the detection coil. Coil design and signal processing for
such inductive sensors are known per se, for example from WO03/038379A1.
[0049] The sensor 20 comprises a plug-in connection 28 at the circuit
carrier 26 where electric signals are transmitted to the detection
circuit 24 and therefrom. Suitable evaluation electronics can therefore
either be integrated in the circuit carrier 26 and report current
position data of the index element 22 via the plug-in connection 28, or
the evaluation electronics can be arranged remotely and transmit
excitation signals to the detection circuit 24 via the plug-in connection
28 and receive detection signals therefrom.
[0050] The rigid circuit carrier 26 is attached to the outside of the
flexible sleeve 12. In this case, it is connected at attachment points 30
to the flexible sleeve 12 and thus fastened thereto.
[0051] In the shown embodiment, a total of four attachment points 30 are
provided, for example. On the one hand, these are spaced from each other
in pairs in a transverse direction so that the circuit carrier 26 is
always arranged between the attachment points. On the other hand, two
pairs of attachment points 30 are spaced from each other in the
longitudinal direction L.
[0052] As shown in greater detail in particular in FIG. 3-5, the circuit
carrier 26 is fastened to the sleeve 12 at the attachment points 30 by
means of fastening elements 32 that extend through openings 35 in the
wall of the sleeve 12.
[0053] In an enlarged representation, FIG. 5 shows a perspective view of a
rivet element provided as a fastening element 32 according to the first
embodiment with a flat head 36 and a shaft 38 that has a smaller diameter
than the head 36 and extends therefrom at a right angle.
[0054] As can be seen from the sectional view in FIG. 4, the shaft 38
penetrates the opening 35 in the wall of the sleeve 12. A seat 34 is
formed on the circuit carrier 26 in which the shaft 38 of the fastening
rivet 32 is accommodated. In this case, the wall of the sleeve 12 is
clamped between the head 36 and the seat 34.
[0055] To achieve a more effective grip of the flexible wall material
between the head 36 and the seat 34, holes 40 are provided in the inside
of the head 36 in the shown embodiment. If the flexible wall is clamped
between the head 36 and seat 34, the flexible material deforms and
stretches slightly into the region of the holes 40 so that a keyed grip
results. Instead of the holes 40, elevations can also be provided in
alternative embodiments which also yields a keyed connection upon
clamping.
[0056] The end of the shaft 38 is fastened in the seat 34. Various types
of fastening are possible for this. For example, the fastening rivet 32
can be glued in the seat 34. In some embodiments, the seat 34 is made of
a material transparent to laser light of an employed welding laser. By
means of the welding laser, the axial end of the shaft 38 is heated
through the seat 34 and melted so that the rivet 32 is welded to the
seat.
[0057] In FIG. 6, FIG. 7, the flexible sleeve 12 and the circuit carrier
26 fastened thereto of the sensor 20 are shown according to a second
embodiment. The second embodiment largely corresponds to the first
embodiment; the same elements are identified by the same reference
numbers. A difference only exists in terms of the attachment points 30 of
which one is portrayed enlarged in a longitudinal section in FIG. 7. In
the following, only the differences between the embodiments will be
described further.
[0058] In the second embodiment, a fastening element 32 is also used to
fix the circuit carrier 26 to the flexible sleeve 12. The fastening
element 32 can have the same shape as the first embodiment, and
accordingly has a shaft 38 that penetrates an opening 35 in the wall of
the flexible sleeve 12. The wall is clamped between the head 36 and the
seat 34 to sides of the circuit carrier 26.
[0059] In contrast to the welding or gluing technique used in the first
embodiment, the fastening element 32 is fixed by sides of the circuit
carrier 26 and its seat 34 with a screw 42 in the second embodiment. The
fastening element 32 has a central hole for this into which the screw 42
engages.
[0060] A third embodiment is shown in FIG. 8-11. Many elements of this
embodiment also correspond with the above-shown and described
embodiments; the same elements are identified by the same reference
signs. In the following, reference will only be made to the differences.
[0061] The third embodiment differs from the previously explained
embodiments in terms of the type of attachment of the circuit carrier 26
to the flexible sleeve 12. For this, a total of four pairs of attachment
points 30 are arranged on each of the two sides of the circuit carrier 26
in the portrayed example, wherein the pairs are each spaced from each
other in the longitudinal direction L. Overall, the circuit carrier 26 is
therefore connected at eight attachment points to the flexible sleeve 12.
[0062] As can be seen from the exploded view in FIG. 9, elongated openings
35 are arranged in the wall of the flexible sleeve 12 at each of the
attachment points 30. Two strips 52 having four elevations 58 each and
spaced from each other in a longitudinal direction L are arranged on the
inside of the sleeve 12. Seating tabs 54 are formed on both sides of the
circuit carrier 26.
[0063] As can be seen in the representations in FIG. 10, FIG. 11, the
elevations 58 on the strips 52 each penetrate the openings 35 in the wall
of the flexible sleeve 12 and are thus in contact with the seating tabs
54 of the circuit carrier 26. The elevations 58 are securely connected to
the bottom sides of the seating tabs 54, for example by gluing, welding
or other connecting techniques. The wall 12 in this case is clamped
between the strips 52 and the seating tabs 54 to achieve effective
fixation of the circuit carrier 26 to the flexible sleeve 12.
[0064] The shown embodiments of shock absorbers, sleeves, sensors and
connecting techniques, with an easy attachment of the sensor 20, allow
the relative position of the damper parts 14, 18 to be effectively
detected. Given the secure attachment of the sleeve 12 to one of the
sensor parts, i.e., the cylinder part 14, and given the fixation of the
index element 22 on the other sensor part, i.e., the piston part 18, a
sensor signal can be supplied at the connection 28 which indicates how
deeply the piston part 18 is inserted in the cylinder part 14. In this
case, the piston and cylinder 14, 18 are surrounded by the flexible
sleeve and for example protected against soiling. The flexible sleeve 12
can deform under external effects, for example under strong movements by
a chassis. Nonetheless, the connection is sufficient to ensure effective
detection due to the attachment of the circuit carrier 26 on the
attachment points 30.
[0065] In this case, the embodiments that are shown and described above
are only to be understood as examples and nonrestrictively. This relates
in particular to the design of the shock absorber. Moreover, the features
of the individual embodiments can also be combined with each other
differently than is shown in the embodiments, for example by attaching
screws at the attachment points 30 of the third embodiment, by connecting
fastening elements 32 of the first or second embodiment by means of
strips, or by placing recesses or elevations on the inside of the strips
52 in the third embodiment corresponding to the holes 40 in the first and
second embodiment.
[0066] While the present subject matter has been described in detail with
respect to specific example embodiments thereof, it will be appreciated
that those skilled in the art, upon attaining an understanding of the
foregoing may readily produce alterations to, variations of, and
equivalents to such embodiments. Accordingly, the scope of the present
disclosure is by way of example rather than by way of limitation, and the
subject disclosure does not preclude inclusion of such modifications,
variations and/or additions to the present subject matter as would be
readily apparent to one of ordinary skill in the art.
* * * * *