| United States Patent Application |
20180155621
|
| Kind Code
|
A1
|
|
ZYCH; Aleksander
;   et al.
|
June 7, 2018
|
PHOSPHORS AND PHOSPHOR-CONVERTED LEDS
Abstract
The present invention relates to pyrosilicate phosphors, to a process for
the preparation thereof and to the use thereof as conversion phosphors.
The present invention also relates to an emission-converting material
comprising the conversion phosphor according to the invention, and to the
use thereof in light sources, in particular pc-LEDs (phosphor converted
light emitting devices). The present invention furthermore relates to
light sources, in particular pc-LEDs, and to lighting units which
comprise a primary light source and the emission-converting material
according to the invention.
| Inventors: |
ZYCH; Aleksander; (Darmstadt, DE)
; PETRY; Ralf; (Griesheim, DE)
; RAPPHAHN; Mathias; (Greifswald, DE)
; KOEHLER; Ingo; (Darmstadt, DE)
; TEWS; Stefan; (Greifswald, DE)
|
| Applicant: | | Name | City | State | Country | Type | MERCK PATENT GMBH | Darmstadt | | DE |
| |
| Assignee: |
Merck Patent GmbH
Darmstadt
DE
|
| Family ID:
|
53015468
|
| Appl. No.:
|
15/569943
|
| Filed:
|
March 30, 2016 |
| PCT Filed:
|
March 30, 2016 |
| PCT NO:
|
PCT/EP2016/000533 |
| 371 Date:
|
October 27, 2017 |
| Current U.S. Class: |
1/1 |
| Current CPC Class: |
C09K 11/7734 20130101; H01L 33/502 20130101; C09K 11/7792 20130101 |
| International Class: |
C09K 11/77 20060101 C09K011/77; H01L 33/50 20060101 H01L033/50 |
Foreign Application Data
| Date | Code | Application Number |
| Apr 27, 2015 | EP | 15001236.7 |
Claims
1. Compound of formula (1),
(Ba.sub.2-a-b-c-dM.sub.aA.sub.bRE.sub.cD.sub.d)(Mg.sub.1-e-f-g-jM'.sub.eA-
'.sub.fRE'.sub.gC'.sub.j)(Si.sub.2-h-iB'.sub.hC''.sub.i)(O.sub.7+m-k-lX.su-
b.kN.sub.l) Formula (1) where the following applies to the symbols and
indices used: M is selected from the group consisting of Ca, Sr, Zn or
mixtures of these elements; A is selected from the group consisting of
Na, K, Rb or mixtures of these elements; RE is selected from the group
consisting of La, Y, Gd or mixtures of these elements; D is selected from
the group consisting of Eu.sup.2+, Mn.sup.2+, Yb.sup.2+, Sm.sup.2+ or
mixtures of these elements; M' is selected from the group consisting of
Zr, Hf or mixtures of these elements; A' is selected from the group
consisting of Li, Na or mixtures of these elements; RE' is selected from
the group consisting of Sc, Lu or mixtures of these elements; C' is
selected from the group consisting of B, Al, Ga, In or mixtures of these
elements; B' is selected from the group consisting of Ge, Sn or mixtures
of these elements; C'' is selected from the group consisting of B, Al,
Ga, In or mixtures of these elements; X is selected from the group
consisting of F, Cl or mixtures of these elements; N is nitrogen;
0.ltoreq.a.ltoreq.1.0; 0.ltoreq.b.ltoreq.0.6; 0.ltoreq.c.ltoreq.0.6;
0.ltoreq.d.ltoreq.2.0; 0.ltoreq.e.ltoreq.0.3; 0.ltoreq.f.ltoreq.0.3;
0.ltoreq.g.ltoreq.0.3; 0.ltoreq.j.ltoreq.0.6; 0.ltoreq.h.ltoreq.1.0;
0.ltoreq.i.ltoreq.0.6; 0.ltoreq.k.ltoreq.2.1; 0.ltoreq.1.ltoreq.2.1; and
-2.0.ltoreq.m.ltoreq.2.0; with the proviso that b.noteq.0 and/or
c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with the proviso that
f.noteq.0 and k.noteq.0 at the same time and/or with the proviso that
f.noteq.0 and j and/or i.noteq.0 at the same time.
2. Compound according to claim 1 wherein the following applies for the
indices used: 0.ltoreq.a.ltoreq.0.6; 0.ltoreq.b.ltoreq.0.4;
0.ltoreq.c.ltoreq.0.4; 0.ltoreq.d.ltoreq.1.0; 0.ltoreq.e.ltoreq.0.2;
0.ltoreq.f.ltoreq.0.2; 0.ltoreq.g.ltoreq.0.2; 0.ltoreq.j.ltoreq.0.4;
0.ltoreq.h.ltoreq.0.6; 0.ltoreq.i.ltoreq.0.4; 0.ltoreq.k.ltoreq.1.4;
0.ltoreq.1.ltoreq.1.4; and -1.0.ltoreq.m.ltoreq.1.0; with the proviso
that b.noteq.0 and/or c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or
with the proviso that f.noteq.0 and k.noteq.0 at the same time and/or
with the proviso that f.noteq.0 and j and/or i.noteq.0 at the same time.
3. Compound according to claim 1, wherein the following applies to the
indices used: 0.ltoreq.a.ltoreq.0.4; 0.ltoreq.b.ltoreq.0.2;
0.ltoreq.c.ltoreq.0.2; 0.01.ltoreq.d.ltoreq.0.2; 0.ltoreq.e.ltoreq.0.1;
0.ltoreq.f.ltoreq.0.1; 0.ltoreq.g.ltoreq.0.1; 0.ltoreq.j.ltoreq.0.2;
0.ltoreq.h.ltoreq.0.4; 0.ltoreq.i.ltoreq.0.2; 0.ltoreq.k.ltoreq.0.7;
0.ltoreq.1.ltoreq.0.7; -0.5.ltoreq.m.ltoreq.0.5; with the proviso that
b.noteq.0 and/or c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with
the proviso that f.noteq.0 and k.noteq.0 at the same time and/or with the
proviso that f.noteq.0 and j and/or i.noteq.0 at the same time.
4. Compound according to claim 1, characterised in that a maximum of
three of the indices a, b, c, e, f, g, j, h, I, k and l is .noteq.0.
5. Compound according to claim 1, characterised in that a maximum of two
of the indices a, b, c, e, f, g, j, h, I, k and l is .noteq.0.
6. Compound according to claim 1, selected from the compounds of formula
(2), (Ba.sub.2-a-b-c-dM.sub.aK.sub.bLa.sub.cE.sub.d)(Mg.sub.1-e-f-g-jZr.-
sub.eLi.sub.fSc'.sub.gC'.sub.j)(Si.sub.2-h-iGe.sub.hC''.sub.i)(O.sub.7+m-k-
-lX.sub.kN.sub.l) Formula (2) where the following applies for the
symbols and indices used: M is selected from the group consisting of Ca,
Sr or mixtures of these elements; C' is selected from the group
consisting of Al, Ga or mixtures of these elements; C'' is selected from
the group consisting of Al, Ga or mixtures of these elements; X is
selected from the group consisting of F, Cl or mixtures of these
elements; N is nitrogen; 0.ltoreq.a.ltoreq.0.4; 0.ltoreq.b.ltoreq.0.2;
0.ltoreq.c.ltoreq.0.2; 0.005.ltoreq.d.ltoreq.0.4, more preferably
0.01.ltoreq.d.ltoreq.0.2; 0.ltoreq.e.ltoreq.0.1; 0.ltoreq.f.ltoreq.0.1;
0.ltoreq.g.ltoreq.0.1; 0.ltoreq.j.ltoreq.0.2; 0.ltoreq.h.ltoreq.0.4;
0.ltoreq.i.ltoreq.0.2; 0.ltoreq.k.ltoreq.0.7; 0.ltoreq.1.ltoreq.0.7;
-0.5.ltoreq.m.ltoreq.0.5; with the proviso that b.noteq.0 and/or
c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with the proviso that
f.noteq.0 and k.noteq.0 at the same time and/or with the proviso that
f.noteq.0 and j and/or i.noteq.0 at the same time.
7. Compound according to claim 1, selected from the compounds of formulae
(3) to (13), (Ba.sub.2-b-dA.sub.bD.sub.d)MgSi.sub.2(O.sub.7-bX.sub.b)
Formula (3)
(Ba.sub.2-b-dA.sub.bD.sub.d)(Mg.sub.1-bRE'.sub.b)Si.sub.2O.sub.7 Formula
(4) (Ba.sub.2-b-dA.sub.bD.sub.d)MgSi.sub.2O.sub.7-0.5b Formula (5)
(Ba.sub.2-c-dRE.sub.cD.sub.d)MgSi.sub.2(O.sub.7-cN.sub.c) Formula (6)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-gRE'.sub.g)Si.sub.2(O.sub.7-gN.sub.g)
Formula (7) (Ba.sub.2-dD.sub.d)(Mg.sub.1-eM'.sub.e)Si.sub.2O.sub.7+e
Formula (8)
(Ba.sub.2-d-0.5eD.sub.d)(Mg.sub.1-eM'.sub.e)Si.sub.2O.sub.7+0.5e Formula
(9) (Ba.sub.2-dD.sub.d)(Mg.sub.1-fA'.sub.f)Si.sub.2(O.sub.7-fX.sub.f)
Formula (10)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-2fA'.sub.fC'.sub.f)Si.sub.2O.sub.7 Formula
(11) (Ba.sub.2-dD.sub.d)(Mg.sub.1-fA'.sub.f)(Si.sub.2-fC''.sub.f)O.sub.7
Formula (12)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-2eM'.sub.eRE'.sub.e)Si.sub.2(O.sub.7-eN.sub.-
e) Formula (13) where the symbols and indices have the meanings given in
claim 1 and furthermore: b.noteq.0 in formula (3), (4) and (5), c.noteq.0
in formula (6), g.noteq.0 in formula (7), e.noteq.0 in formula (8) and
(9), f.noteq.0 in formula (10), (11) and (12), and e.noteq.0 in formula
(13).
8. Compound according to claim 1, selected from the compounds of formulae
(3a) to (13a), (Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2(O.sub.7-bF.sub.b)
Formula (3a) (Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2(O.sub.7-bCl.sub.b)
Formula (3b)
(Ba.sub.2-b-dK.sub.bEu.sub.d)(Mg.sub.1-bSc.sub.b)Si.sub.2O.sub.7 Formula
(4a) (Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2O.sub.7-0.5b Formula (5a)
(Ba.sub.2-c-dLa.sub.cEu.sub.d)MgSi.sub.2(O.sub.7-cN.sub.c) Formula (6a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-gSc.sub.g)Si.sub.2(O.sub.7-gN.sub.g)
Formula (7a) (Ba.sub.2-dEu.sub.d)(Mg.sub.1-eZr.sub.e)Si.sub.2O.sub.7+e
Formula (8a)
(Ba.sub.2-d-0.5eEu.sub.d)(Mg.sub.1-eZr'.sub.e)Si.sub.2O.sub.7+0.5e
Formula (9a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)Si.sub.2(O.sub.7-fF.sub.f)
Formula (10a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)Si.sub.2(O.sub.7-fCl.sub.f)
Formula (10b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-2fLi.sub.fAl.sub.f)Si.sub.2O.sub.7 Formula
(11a) (Ba.sub.2-dEu.sub.d)(Mg.sub.1-2fLi.sub.fGa.sub.f)Si.sub.2O.sub.7
Formula (11b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)(Si.sub.2fAl.sub.f)O.sub.7
Formula (12a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)(Si.sub.2-fGa.sub.f)O.sub.7
Formula (12b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-2eZr.sub.eSc.sub.e)Si.sub.2(O.sub.7-eN.sub.-
e) Formula (13a) where the symbols and indices have the meanings given in
claim 1 and furthermore: b.noteq.0 in formula (3a), (3b), (4a) and (5a),
c.noteq.0 in formula (6a), g.noteq.0 in formula (7a), e.noteq.0 in
formula (8a) and (9a), f.noteq.0 in formula (10a), (10b), (11a), (11b),
(12a) and (12b), and e.noteq.0 in formula (13a).
9. Compound according to claim 1, characterised in that the compound is
coated.
10. Process for the preparation of a compound according to claim 1,
comprising the steps: a) preparation of a mixture comprising all
elements, which should be incorporated into the compound; and b)
calcination of the mixture at elevated temperature.
11. Process according to claim 10, characterised in that a fluxing agent
is used, which is selected from the group of ammonium halides,
alkaline-earth metal fluorides, carbonates, alkoxides, oxalates and/or
boric acid.
12. A conversion phosphor, in particular for the partial or complete
conversion of the violet or near-UV emission of a light-emitting diode
into light having a longer wavelength, which comprises a compound of
claim 1.
13. Light source which comprises at least one primary light source and at
least one compound according to claim 1.
14. Light source according to claim 13, wherein the primary light source
is a luminescent indium aluminium gallium nitride or a luminescent
arrangement based on ZnO, TCO (transparent conducting oxide) or SiC, or a
near-UV or violet laser, or a source which exhibits electroluminescence
and/or photoluminescence, or a plasma or discharge source.
15. Lighting unit, in particular for the backlighting of display devices,
characterised in that it comprises at least one light source according to
claim 13.
Description
[0001] The present invention relates to pyrosilicate phosphors, to a
process for the preparation thereof and to the use thereof as conversion
phosphors. The present invention also relates to an emission-converting
material comprising the conversion phosphor according to the invention,
and to the use thereof in light sources, in particular pc-LEDs (phosphor
converted light emitting devices). The present invention furthermore
relates to light sources, in particular pc-LEDs, and to lighting units
which comprise a primary light source and the emission-converting
material according to the invention.
[0002] Phosphor converted light emitting diodes (LEDs) or pc-LEDs are
currently the prime candidates for solid state lighting (SSL). This is
due to their energy saving properties where a high brightness can be
achieved applying small electrical powers compared to other lighting
devices. Also their compactness allows for smaller amounts of the
phosphors to be used compared to e.g. fluorescent tubes. Furthermore, the
final product, the LED lamp, may be used in ways not possible before from
architectural point of view.
[0003] There are in principle three different approaches to obtaining
white-emitting inorganic LEDs by additive colour mixing: [0004] (1) RGB
LEDs (red+green+blue LEDs), in which white light is generated by mixing
the light from three different light-emitting diodes, which emit in the
red, green and blue spectral region. [0005] (2) Complementary systems, in
which an emitting semiconductor (primary light source) emits, for
example, blue light, which excites one or more phosphors (conversion
phosphors) which then emit light of a longer wavelength. The white LEDs
used today are mainly based on a concept where a blue LED chip ((In)GaN,
emitting at around 440-480 nm, depending on the amount of In doping in
the material) is covered by a phosphor layer. A part of the light emitted
by the chip is transmitted giving a blue component and the rest is
absorbed by the phosphor layer, yielding the phosphor emission. By mixing
the blue and yellow light, white light is then produced. Alternatively,
it is possible to use two or more phosphors which emit, for example,
green or yellow and orange or red light. [0006] (3) UV- or violet LED+RGB
phosphor, in which a semiconductor, which emits in the near-UV or violet
region of the spectrum (primary light source) emits light to the
environment, in which three different conversion phosphors are excited to
emit in the red, green and blue spectral region. Alternatively, it is
possible to use two different phosphors which emit yellow or orange and
blue.
[0007] Binary complementary systems have the advantage that they are
capable of producing white light with only one primary light source
and--in the simplest case--with only one conversion phosphor. The
best-known of these systems consists of an indium aluminium gallium
nitride chip as primary light source, which emits light in the blue
spectral region, and a cerium-doped yttrium aluminium garnet (YAG:Ce) as
conversion phosphor, which is excited in the blue region and emits light
in the yellow spectral region. Some ortho-silicates
M.sub.2SiO.sub.4:Eu.sup.2+ (M=Ca, Sr, Ba) can also be used as
yellow-orange emitters. However, the quality of light obtained through
mixing of blue and yellow components is low due to the fact that there is
a lack of red component in the overall emission. Improvements are
obtained by addition of a red component, such as various nitrides and
oxy-nitrides, doped with divalent europium or trivalent cerium ions, such
as M.sub.2Si.sub.5N.sub.8:Eu.sup.2+ (M=Sr, Ba). However, the use of
blue-emitting indium gallium nitride LEDs also results in a number of
difficulties, such as strong dependence of the colour point on the
thickness of the phosphor layer and strong spectral interaction between
the luminophores owing to the small Stokes shift. Furthermore and even
more important, deviations in the blue peak emission wavelength of the
LED chip of as little as 2 nm lead to significant changes in the colour
points. Therefore, such a system is very sensitive to small variations of
the emission of the blue LED chip.
[0008] The requirements put on the phosphors used are generally as
follows: [0009] 1. high colour rendering index (CRI) for good light
quality, [0010] 2. high thermal stability (no significant emission
intensity decrease at operating temperatures of T>150.degree. C.),
[0011] 3. high quantum efficiency (QE) of the phosphor, [0012] 4. high
absorption of the phosphor at the emission wavelength of the LED chip,
[0013] 5. high chemical stability.
[0014] An interesting alternative comes into play recently where the blue
emitting LED chip is replaced by a near-UV or violet LED chip. In
particular, the emission range between 370 and 430 nm is of interest,
since the Stokes loss here on conversion into a white spectrum is not yet
too great. An advantage of such a configuration, especially when
employing a violet LED chip, is that the violet chip has a much better
performance as a function of operating temperature as compared to the
blue chip. This effect is known in the literature as "operating
temperature droop". Furthermore, the influence of the deviation of the
wavelength of the near-UV or violet chip is insignificant for the colour
point of the final LED, as the complete emission of the near-UV or violet
chip is converted to light of longer wavelength. Already these advantages
are important enough to investigate phosphors for near-UV and violet LED
chips.
[0015] Accordingly, near-UV and violet LEDs as the basis for
white-emitting LEDs are the focus of a number of developments of LED
light sources, and the research and development of novel conversion
phosphors for near-UV and violet LEDs has been intensified in recent
years. For this reason, inorganic fluorescent powders which can be
excited in the near-UV and violet region of the spectrum are also, in
particular, increasing more and more in importance today as conversion
phosphors for light sources, in particular for pc-LEDs.
[0016] It is therefore an object of the present invention to provide novel
compounds, which can be excited in the near-UV or violet region. It would
be in particular desirable to provide green-emitting phosphors, which
show strong absorption in the near-UV or violet region, but little or no
absorption in the blue region of the spectrum as this facilitates the
mixing of the colours to achieve the correct colour point and avoids
several sequential absorption and emission processes, which will lower
the emission efficiency. Preferably, those phosphors should furthermore
show a high emission efficiency as well as low thermal quenching.
[0017] Pyrosilicates of the general formula
(AE).sub.2MgSi.sub.2O.sub.7:Eu.sup.2+ with AE=Ba, Sr, Ca are known as
green-emitting compounds for use in pc-LEDs (J. Yan et al., J. Mater.
Chem. C 2, 2014, 8328). These pyrosilicates emit light with an emission
maximum of 515 nm, and it has been proven to be difficult to shift the
emission colour of these phosphors to shorter or longer wavelengths.
Furthermore, the thermal quenching of these pyrosilicates is rather
strong, e.g. with a T.sub.50 of 460 K for Ba.sub.2MgSi.sub.2O.sub.7:Eu as
disclosed in the publication cited above.
[0018] One object of the present invention is therefore to provide
phosphors, which are excitable in the near-UV or violet region and which
show a shift in emission colour with respect to the pyrosilicates
mentioned above, in particular a bathochromic shift. It is important for
the fine-tuning of the emission colour of pc-LEDs to have the choice of a
variety of different phosphors showing different emission wavelengths and
emission colours. A further object of the present invention is to provide
phosphors with an improved thermal quenching behaviour with respect to
the pyrosilicates mentioned above.
[0019] Surprisingly, it has been found that the pyrosilicate phosphors
described below where luminescence is obtained from divalent europium
ions or other dopants achieve this object. These phosphors can be excited
in the near-UV and violet region and exhibit emission in the green part
of the spectral region. The emission of the phosphor under excitation at
410 nm spans from 420-720 nm, with a peak maximum in the green spectral
region around 515 nm, depending on the exact composition. The exact
position of the emission maximum and the emission colour can be tuned by
the presence of further elements in the phosphor. Furthermore, these
materials show improved thermal quenching properties. The material is
derived from a pyrosilicate structure of the composition
Ba.sub.2MgSi.sub.2O.sub.7.
[0020] The present invention relates to a compound of the following
formula (1),
(Ba.sub.2-a-b-c-dM.sub.aA.sub.bRE.sub.cD.sub.d)(Mg.sub.1-e-f-g-jM'.sub.e-
A'.sub.fRE'.sub.gC'.sub.j)(Si.sub.2-h-iB'.sub.hC''.sub.i)(O.sub.7+m-k-lX.s-
ub.kN.sub.l) (1)
where the following applies to the symbols and indices used: [0021] M is
selected from the group consisting of Ca, Sr, Zn or mixtures of these
elements; [0022] A is selected from the group consisting of Na, K, Rb or
mixtures of these elements; [0023] RE is selected from the group
consisting of La, Y, Gd or mixtures of these elements; [0024] D is
selected from the group consisting of Eu.sup.2+, Mn.sup.2+, Yb.sup.2+,
Sm.sup.2+ or mixtures of these elements; [0025] M' is selected from the
group consisting of Zr, Hf or mixtures of these elements; [0026] A' is
selected from the group consisting of Li, Na or mixtures of these
elements; [0027] RE' is selected from the group consisting of Sc, Lu or
mixtures of these elements; [0028] C' is selected from the group
consisting of B, Al, Ga, In or mixtures of these elements; [0029] B' is
selected from the group consisting of Ge, Sn or mixtures of these
elements; [0030] C'' is selected from the group consisting of B, Al, Ga,
In or mixtures of these elements; [0031] X is selected from the group
consisting of F, Cl or mixtures of these elements; [0032] N is nitrogen;
[0033] 0.ltoreq.a.ltoreq.1.0; [0034] 0.ltoreq.b.ltoreq.0.6; [0035]
0.ltoreq.c.ltoreq.0.6; [0036] 0.ltoreq.d.ltoreq.2.0; [0037]
0.ltoreq.e.ltoreq.0.3; [0038] 0.ltoreq.f.ltoreq.0.3; [0039]
0.ltoreq.g.ltoreq.0.3; [0040] 0.ltoreq.j.ltoreq.0.6; [0041]
0.ltoreq.h.ltoreq.1.0; [0042] 0.ltoreq.i.ltoreq.0.6; [0043]
0.ltoreq.k.ltoreq.2.1; [0044] 0.ltoreq.l.ltoreq.2.1; [0045]
-2.0.ltoreq.m.ltoreq.2.0; with the proviso that b.noteq.0 and/or
c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with the proviso that
f.noteq.0 and k.noteq.0 at the same time and/or with the proviso that
f.noteq.0 and j and/or i.noteq.0 at the same time.
[0046] By means of the proviso, the inventive compound necessarily
comprises at least one of the elements A, RE, M' and/or RE', and/or it
comprises the elements A' and X at the same time, and/or it comprises the
elements A' and C' and/or C'' at the same time.
[0047] It is understood that the compound of formula (1) as well as the
preferred embodiments is charge-neutral, i.e. the positive charges of the
cationic elements of the lattice and the negative charges of the anionic
elements of the lattice compensate each other.
[0048] Several charge compensation schemes are possible for the inventive
compounds, such as intentional charge compensation via incorporation of
several host-modifying co-dopants or host-self-compensation via e.g.
oxygen vacancies (V.sub.o) or interstitial oxygen atoms (O.sub.i) in the
lattice. The index m in formula (1), which can be a positive or a
negative value, accounts for oxygen vacancies or interstitial oxygen
atoms in the lattice.
[0049] When a monovalent cation is incorporated on a divalent site, this
is followed by a simultaneous incorporation of a trivalent cation on the
same site or the other divalent site or the tetravalent site in
equivalent amount. For example, the incorporation of an alkaline metal A
or A' can be compensated by the incorporation of an equivalent amount of
a trivalent cation, such as aluminum. Alternatively a simultaneous
incorporation of a halide anion can be done in an equivalent amount.
Another possibility is the utilisation of host lattice self-compensation
by having an oxygen anion vacancy.
[0050] When a trivalent cation is incorporated on a divalent site, this is
followed by the simultaneous incorporation of another trivalent cation on
the tetravalent site in equivalent amount. Another possibility is the use
a trivalent nitride anion on a divalent oxygen site in an equivalent
amount. Another possibility is the utilization of host lattice
self-compensation by having an extra interstitial oxygen anion.
[0051] When a tetravalent cation is incorporated on a divalent site, this
is followed by a simultaneous incorporation of a trivalent cation on a
tetravalent site and additionally a nitride anion on an oxygen site and
the simultaneous incorporation of interstitial oxygen atoms.
[0052] In a preferred embodiment of the invention, the following applies
for the index a: 0.ltoreq.a.ltoreq.0.6, more preferably
0.ltoreq.a.ltoreq.0.4.
[0053] In a further preferred embodiment of the invention, the following
applies for the index b: 0.ltoreq.b.ltoreq.0.4, more preferably
0.ltoreq.b.ltoreq.0.2. For compounds with b.noteq.0, which contain the
element A, the following applies preferably for the index b:
0.001.ltoreq.b.ltoreq.0.4, more preferably 0.01.ltoreq.b.ltoreq.0.2.
[0054] In a further preferred embodiment of the invention, the following
applies for the index c: 0.ltoreq.c.ltoreq.0.4, more preferably
0.ltoreq.c.ltoreq.0.2. For compounds with c.noteq.0, which contain the
element RE, the following applies preferably for the index c:
0.001.ltoreq.c.ltoreq.0.4, more preferably 0.01.ltoreq.c.ltoreq.0.2.
[0055] In a further preferred embodiment of the invention, the following
applies for the index d: 0.ltoreq.d.ltoreq.1.0, more preferably
0.001.ltoreq.d.ltoreq.0.4, even more preferably
0.005.ltoreq.d.ltoreq.0.2, most preferably 0.01.ltoreq.d.ltoreq.0.2.
[0056] In a further preferred embodiment of the invention, the following
applies for the index e: 0.ltoreq.e.ltoreq.0.2, more preferably
0.ltoreq.e.ltoreq.0.1. For compounds with e.noteq.0, which contain the
element M', the following applies preferably for the index e:
0.001.ltoreq.e.ltoreq.0.2, more preferably 0.01.ltoreq.e.ltoreq.0.1.
[0057] In a further preferred embodiment of the invention, the following
applies for the index f: 0.ltoreq.f.ltoreq.0.2, more preferably
0.ltoreq.f.ltoreq.0.1. For compounds with f.noteq.0, which contain the
element A', the following applies preferably for the index f:
0.001.ltoreq.f.ltoreq.0.2, more preferably 0.01.ltoreq.f.ltoreq.0.1. At
the same time, preferably k=f; or at the same time j=f. However, if the
compound furthermore comprises a trivalent cation C'', i.e. if i.noteq.0,
it is also possible that j>f, e.g. in this case j can be f+i.
[0058] In a further preferred embodiment of the invention, the following
applies for the index g: 0.ltoreq.g.ltoreq.0.2, more preferably
0.ltoreq.g.ltoreq.0.1. For compounds with g.noteq.0, which contain the
element RE', the following applies preferably for the index g:
0.001.ltoreq.g.ltoreq.0.2, preferably 0.01.ltoreq.g.ltoreq.0.1.
[0059] In a further preferred embodiment of the invention, the following
applies for the index j: 0.ltoreq.j.ltoreq.0.4, more preferably
0.ltoreq.j.ltoreq.0.2.
[0060] In a further preferred embodiment of the invention, the following
applies for the index h: 0.ltoreq.h.ltoreq.0.6, more preferably
0.ltoreq.h.ltoreq.0.4.
[0061] In a further preferred embodiment of the invention, the following
applies for the index i: 0.ltoreq.i.ltoreq.0.4, more preferably
0.ltoreq.i.ltoreq.0.2.
[0062] In a further preferred embodiment of the invention, the following
applies for the index k: 0.ltoreq.k.ltoreq.1.4, more preferably
0.ltoreq.k.ltoreq.0.7.
[0063] In a further preferred embodiment of the invention, the following
applies for the index l: 0.ltoreq.l.ltoreq.1.4, more preferably
0.ltoreq.l.ltoreq.0.7.
[0064] In a further preferred embodiment of the invention, the following
applies for the index m: -1.0.ltoreq.m.ltoreq.1.0, more preferably
-0.5.ltoreq.m.ltoreq.0.5.
[0065] In a particularly preferred embodiment of the invention, the
preferred ranges disclosed above apply simultaneously. It is therefore
preferred when:
0.ltoreq.a.ltoreq.0.6; 0.ltoreq.b.ltoreq.0.4; 0.ltoreq.c.ltoreq.0.4;
0.001.ltoreq.d.ltoreq.1.0; 0.ltoreq.e.ltoreq.0.2; 0.ltoreq.f.ltoreq.0.2;
0.ltoreq.g.ltoreq.0.2; 0.ltoreq.j.ltoreq.0.4; 0.ltoreq.h.ltoreq.0.6;
0.ltoreq.i.ltoreq.0.4; 0.ltoreq.k.ltoreq.1.4; and 0.ltoreq.l.ltoreq.1.4;
-1.0.ltoreq.m.ltoreq.1.0; with the proviso that b.noteq.0 and/or
c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with the proviso that
f.noteq.0 and k.noteq.0 at the same time and/or with the proviso that
f.noteq.0 and j and/or i.noteq.0 at the same time.
[0066] Furthermore, it is particularly preferred when:
0.ltoreq.a.ltoreq.0.4; 0.ltoreq.b.ltoreq.0.2; 0.ltoreq.c.ltoreq.0.2;
0.005.ltoreq.d.ltoreq.0.4, more preferably 0.01.ltoreq.d.ltoreq.0.2;
0.ltoreq.e.ltoreq.0.1; 0.ltoreq.f.ltoreq.0.1; 0.ltoreq.g.ltoreq.0.1;
0.ltoreq.j.ltoreq.0.2; 0.ltoreq.h.ltoreq.0.4; 0.ltoreq.i.ltoreq.0.2;
0.ltoreq.k.ltoreq.0.7; 0.ltoreq.l.ltoreq.0.7; -0.5.ltoreq.m.ltoreq.0.5;
with the proviso that b.noteq.0 and/or c.noteq.0 and/or e.noteq.0 and/or
g.noteq.0 and/or with the proviso that f.noteq.0 and k.noteq.0 at the
same time and/or with the proviso that f.noteq.0 and j and/or i.noteq.0
at the same time.
[0067] It is preferred that a maximum of three of the indices a, b, c, e,
f, g, j, h, I, k and l is .noteq.0, and it is particularly preferred that
a maximum of two of the indices a, b, c, e, f, g, j, h, I, k and l is
.noteq.0.
[0068] When the compound of formula (1) contains more than one of the
elements M, the ratio of Ca, Sr and Zn can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements M. Particularly preferred elements M are Ca or Sr.
[0069] When the compound of formula (1) contains more than one of the
elements A, the ratio of Na, K and Rb can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements A. A particularly preferred element A is K.
[0070] When the compound of formula (1) contains more than one of the
elements RE, the ratio of La, Y and Gd can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements RE. A particularly preferred element RE is La.
[0071] When the compound of formula (1) contains more than one of the
elements D, the ratio of Eu, Mn, Yb and Sm can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements D. A particularly preferred element D is Eu.
[0072] When the compound of formula (1) contains more than one of the
elements M', the ratio of Zr and Hf can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements M'. A particularly preferred element M' is Zr.
[0073] When the compound of formula (1) contains more than one of the
elements A', the ratio of Li and Na can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements A'. A particularly preferred element A' is Li. This is in
particular the case for compounds that contain F at the same time for
charge compensation or for compounds that contain Al at the same time for
charge compensation.
[0074] When the compound of formula (1) contains more than one of the
elements RE', the ratio of Sc and Lu can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements RE'. A particularly preferred element RE' is Sc.
[0075] When the compound of formula (1) contains more than one of the
elements C', the ratio of B, Al, Ga and In can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements C'. Particularly preferred elements C' are Al or Ga.
[0076] When the compound of formula (1) contains more than one of the
elements B', the ratio of Ge and Sn can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements B'. A particularly preferred element B' is Ge.
[0077] When the compound of formula (1) contains more than one of the
elements C'', the ratio of B, Al, Ga and In can be freely adjusted. It is
preferred that the compound of formula (1) contains not more than one of
the elements C''. Particularly preferred elements C'' are Al or Ga.
[0078] When the compound of formula (1) contains more than one of the
elements X, the ratio of F and Cl can be freely adjusted. It is preferred
that the compound of formula (1) contains not more than one of the
elements X, i.e. it contains preferably either F or Cl, but no mixture of
F and CI.
[0079] In a preferred embodiment of the present invention, the preferences
for the above-mentioned elements occur at the same time. Preferred
embodiments of the compounds of formula (1) are therefore the compounds
of the following formula (2),
(Ba.sub.2-a-b-c-dM.sub.aK.sub.bLa.sub.cEu.sub.d)(Mg.sub.1-e-f-g-jZr.sub.-
eLi.sub.fSc'.sub.gC'.sub.j)(Si.sub.2-h-iGe.sub.hC''.sub.i)(O.sub.7+m-k-lX.-
sub.kN.sub.l) (2)
where the following applies for the symbols and indices used: [0080] M is
selected from the group consisting of Ca, Sr or mixtures of these
elements; [0081] C' is selected from the group consisting of Al, Ga or
mixtures of these elements; [0082] C'' is selected from the group
consisting of Al, Ga or mixtures of these elements; [0083] X is selected
from the group consisting of F, Cl or mixtures of these elements; [0084]
N is nitrogen; [0085] 0.ltoreq.a.ltoreq.0.4; [0086]
0.ltoreq.b.ltoreq.0.2; [0087] 0.ltoreq.c.ltoreq.0.2; [0088]
0.005.ltoreq.d.ltoreq.0.4, more preferably 0.01.ltoreq.d.ltoreq.0.2;
[0089] 0.ltoreq.e.ltoreq.0.1; [0090] 0.ltoreq.f.ltoreq.0.1; [0091]
0.ltoreq.g.ltoreq.0.1; [0092] 0.ltoreq.j.ltoreq.0.2; [0093]
0.ltoreq.h.ltoreq.0.4; [0094] 0.ltoreq.i.ltoreq.0.2; [0095]
0.ltoreq.k.ltoreq.0.7; [0096] 0.ltoreq.l.ltoreq.0.7; [0097]
-0.5.ltoreq.m.ltoreq.0.5; with the proviso that b.noteq.0 and/or
c.noteq.0 and/or e.noteq.0 and/or g.noteq.0 and/or with the proviso that
f.noteq.0 and k.noteq.0 at the same time and/or with the proviso that
f.noteq.0 and j and/or i.noteq.0 at the same time.
[0098] Preferred embodiments of the compound of formula (1) are the
compounds of the following formulae (3) to (13),
(Ba.sub.2-b-dA.sub.bD.sub.d)MgSi.sub.2(O.sub.7-bX.sub.b) (3)
(Ba.sub.2-b-dA.sub.bD.sub.d)(Mg.sub.1-bRE'.sub.b)Si.sub.2O.sub.7 (4)
(Ba.sub.2-b-dA.sub.bD.sub.d)MgSi.sub.2O.sub.7-0.5b (5)
(Ba.sub.2-c-dRE.sub.cD.sub.d)MgSi.sub.2(O.sub.7-cN.sub.c) (6)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-gRE'.sub.g)Si.sub.2(O.sub.7-gN.sub.g) (7)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-eM'.sub.e)Si.sub.2O.sub.7+e (8)
(Ba.sub.2-d-0.5eD.sub.d)(Mg.sub.1-eM'.sub.e)Si.sub.2O.sub.7+0.5e (9)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-fA'.sub.f)Si.sub.2(O.sub.7-fX.sub.f) (10)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-2fA'.sub.fC'.sub.f)Si.sub.2O.sub.7 (11)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-fA'.sub.f)(Si.sub.2-fC''.sub.f)O.sub.7
(12)
(Ba.sub.2-dD.sub.d)(Mg.sub.1-2eM'.sub.eRE'.sub.e)Si.sub.2(O.sub.7-eN.sub-
.e) (13)
where the symbols and indices have the meanings given above and
furthermore: b.noteq.0 in formula (3), (4) and (5), c.noteq.0 in formula
(6), g.noteq.0 in formula (7), e.noteq.0 in formula (8) and (9),
f.noteq.0 in formula (10), (11) and (12), and e.noteq.0 in formula (13).
[0099] Preferred compounds of the formulae (3) to (13) are the compounds
of the following formulae (3a) to (13a),
(Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2(O.sub.7-bF.sub.b) (3a)
(Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2(O.sub.7-bCl.sub.b) (3b)
(Ba.sub.2-b-dK.sub.bEu.sub.d)(Mg.sub.1-bSc.sub.b)Si.sub.2O.sub.7 (4a)
(Ba.sub.2-b-dK.sub.bEu.sub.d)MgSi.sub.2O.sub.7-0.5b (5a)
(Ba.sub.2-c-dLa.sub.cEu.sub.d)MgSi.sub.2(O.sub.7-cN.sub.c) (6a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-gSc.sub.g)Si.sub.2(O.sub.7-gN.sub.g) (7a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-eZr.sub.e)Si.sub.2O.sub.7+e (8a)
(Ba.sub.2-d-0.5eEu.sub.d)(Mg.sub.1-eZr'.sub.e)Si.sub.2O.sub.7+0.5e (9a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)Si.sub.2(O.sub.7-fF.sub.f)
(10a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)Si.sub.2(O.sub.7-fCl.sub.f)
(10b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-2fLi.sub.fAl.sub.f)Si.sub.2O.sub.7 (11a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-2fLi.sub.fGa.sub.f)Si.sub.2O.sub.7 (11b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)(Si.sub.2-fAl.sub.f)O.sub.7
(12a)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-fLi.sub.f)(Si.sub.2-fGa.sub.f)O.sub.7
(12b)
(Ba.sub.2-dEu.sub.d)(Mg.sub.1-2eZr.sub.eSc.sub.e)Si.sub.2(O.sub.7-eN.sub-
.e) (13a)
where the symbols and indices have the meanings given above and
furthermore: b.noteq.0 in formula (3a), (3b), (4a) and (5a), c.noteq.0 in
formula (6a), g.noteq.0 in formula (7a), e.noteq.0 in formula (8a) and
(9a), f.noteq.0 in formula (10a), (10b), (11a), (11 b), (12a) and (12b),
and e.noteq.0 in formula (13a).
[0100] The following compositions are examples of the phosphors according
to formula (1) as well as the preferred embodiments:
[0101] Ba.sub.1.85Eu.sub.0.1K.sub.0.05Mg.sub.0.95Sc.sub.0.05Si.sub.2O.sub.-
7
[0102] Ba.sub.1.9Eu.sub.0.1
Mg.sub.0.96Sc.sub.0.04Si.sub.2O.sub.6.96N.sub.0.04
[0103] Ba.sub.1.8Eu.sub.0.1 La.sub.0.1 MgSi.sub.2O.sub.6.9N.sub.0.1
[0104] Ba.sub.1.9Eu.sub.0.1
Mg.sub.0.95Li.sub.0.05Si.sub.2O.sub.6.95F.sub.0.05
[0105] Ba.sub.1.9Eu.sub.0.1Zr.sub.0.05Mg.sub.0.95Si.sub.2(O.sub.7+0.05O.su-
b.i)
[0106] Ba.sub.1.85Eu.sub.0.1K.sub.0.05MgSi.sub.2(O.sub.7+0.025V.sub.o)
[0107] Ba.sub.1.9Eu.sub.0.1
Zr.sub.0.05Mg.sub.0.9Sc.sub.0.05Si.sub.2O.sub.7N.sub.0.05.
[0108] The present invention furthermore relates to a process for the
preparation of a compound of the formula (1) or the preferred
embodiments, comprising the steps: [0109] a) preparation of a mixture
comprising all elements, which should be incorporated into the inventive
compound; and [0110] b) calcination of the mixture at elevated
temperature.
[0111] Preferably, the compounds are prepared by mixing barium-, silicon-
and europium-containing compounds (preferably oxides, carbonates or
oxalates) with materials containing the further elements to be present in
the inventive compound (likewise preferably oxides, carbonates or
oxalates), in general with addition of at least one further inorganic or
organic substance, which is usually employed as fluxing agent, and
thermal treatment of the mixture. The oxides or carbonates of each of
europium, silicon, barium, strontium, magnesium, zinc and/or calcium are
particularly preferably employed in each case.
[0112] The calcination (=thermal treatment) reaction in step b) is usually
carried out at a temperature above 900.degree. C., preferably between
1000 and 1200.degree. C. and particularly preferably between 1050 and
1150.degree. C.
[0113] The said calcination is preferably carried out at least partly
under reducing conditions. The reducing conditions are established, for
example, using carbon monoxide, forming gas or hydrogen (reducing
conditions) or at least by means of vacuum or an oxygen-deficiency
atmosphere (partially reducing conditions). A reducing atmosphere is
preferably established by means of a nitrogen/hydrogen atmosphere and
particularly preferably in a stream of N.sub.2/H.sub.2 (preferably in the
range between 95:5 and 30:70).
[0114] The fluxing agents optionally employed are preferably at least one
substance from the group of ammonium halides, in particular ammonium
chloride, alkaline-earth metal fluorides, such as calcium fluoride,
strontium fluoride or barium fluoride, carbonates, in particular ammonium
hydrogen-carbonate, various alkoxides and/or oxalates and boric acid. It
is also possible that parts of the fluxing agents remain in the final
product, and the proportion thereof must therefore be included in the
stoichiometric ratio of the components in the formula (1), respectively.
Ammonium chloride, ammonium fluoride, boric acid (H.sub.3BO.sub.3),
barium fluoride or combinations of these compounds are particularly
preferably employed.
[0115] The compounds of the formula (1) are preferably prepared by a
solid-state diffusion method as described above. However, processes are
also known by means of which the phosphors can be prepared by
wet-chemical methods from the corresponding inorganic and/or organic
salts via a sol-gel process, co-precipitation process and/or drying
process. Any of these methods to prepare the compounds of the formula (1)
can be used as an alternative to the solid-state diffusion method.
[0116] The ratio of the elements in the mixture in step a) of the process
according to the invention arises from the desired stoichiometry of the
reaction product, i.e. the starting materials are preferably employed in
accordance with the desired ratio in the product.
[0117] The mixture in step a) is preferably prepared in a mortar or on a
rolling bench. This process can be performed in a solvent, such as
acetone or an alcohol, in particular ethanol, propanol or isopropanol. On
an industrial scale, the mixture in step a) is preferably prepared in an
automatic mortar mill or on a rolling bench.
[0118] If the mixture is prepared in a solvent, it is dried before the
calcination. This is preferably carried out in air, initially at room
temperature and then in a drying cabinet at elevated temperature,
preferably at 60-120.degree. C., in particular at about 80.degree. C.
[0119] It is preferred for the compounds according to the invention to be
comminuted, for example by grinding in a mortar, after the calcination
step.
[0120] The average particle size d.sub.50 of the volume distribution of
the phosphors according to the invention for use in LEDs is usually
between 50 nm and 30 .mu.m, preferably between 1 .mu.m and 20 .mu.m. The
particle size here is preferably determined by means of a Coulter counter
measurement.
[0121] In still a further embodiment, the compounds according to the
invention may be coated. Suitable for this purpose are all coating
methods as are known to the person skilled in the art from the prior art
and are used for phosphors. Suitable materials for the coating are, in
particular, metal oxides and nitrides, in particular alkaline-earth metal
oxides, such as Al.sub.2O.sub.3, and alkaline-earth metal nitrides, such
as AlN, as well as SiO.sub.2. The coating can be carried out here, for
example, by fluidised-bed methods or by wet-chemical methods. Suitable
coating methods are disclosed, for example, in JP 04-304290, WO 91/10715,
WO 99/27033, US 2007/0298250, WO 2009/065480 and WO 2010/075908. The aim
of the coating can on the one hand be higher stability of the phosphors,
for example to air or moisture. However, the aim may also be improved
coupling-in and -out of light through a suitable choice of the surface of
the coating and the refractive indices of the coating material. As an
alternative or in addition to an inorganic coating, the compounds may
also be coated with organic materials, for example with siloxanes. This
may have advantages with respect to the dispersibility in a resin during
production of the LEDs.
[0122] The compounds according to the invention can be excited in the
near-UV and/or violet spectral region, preferably at about 370-430 nm,
and exhibit emission maxima in the green spectral region, depending on
the exact composition. Depending on the dopant D, an additional emission
peak in the red region is possible, e.g. if a combination of Eu.sup.2+
and Mn.sup.2+ or Eu.sup.2+ and Eu.sup.3+ is used as the dopant D.
[0123] In the context of this application, UV light denotes light whose
emission maximum is .ltoreq.400 nm, near UV light denotes light whose
emission maximum is between 370-400 nm, violet light denotes light whose
emission maximum is between 401 and 430 nm, blue light denotes light
whose emission maximum is between 431 and 470 nm, cyan-coloured light
denotes light whose emission maximum is between 471 and 505 nm, green
light denotes light whose emission maximum is between 506 and 560 nm,
yellow light denotes light whose emission maximum is between 561 and 575
nm, orange light denotes light whose emission maximum is between 576 and
600 nm and red light denotes light whose emission maximum is between 601
and 700 nm.
[0124] The present invention again furthermore relates to the use of the
compound according to the invention as phosphor or conversion phosphor,
in particular for the partial or complete conversion of the near-UV or
violet emission of a light-emitting diode into light having a longer
wavelength.
[0125] The compounds according to the invention are also called phosphors
or conversion phosphors in the following text.
[0126] The present invention therefore furthermore relates to an
emission-converting material comprising a compound according to the
invention. The emission-converting material may consist of the compound
according to the invention and would in this case be equivalent to the
term "conversion phosphor" defined above. It may also be preferred for
the emission-converting material according to the invention also to
comprise further conversion phosphors besides the compound according to
the invention. In this case, the emission-converting material according
to the invention preferably comprises a mixture of at least two
conversion phosphors, preferably a mixture of three conversion phosphors,
where at least one thereof is a compound according to the invention. It
is particularly preferred for the three conversion phosphors to be
phosphors which emit light of wavelengths which are in the blue, green
and orange or red region of the spectrum. The inventive compounds are
particularly useful as green emitting compounds.
[0127] The inventive compounds show very good thermal quenching behaviour.
Furthermore, by the obligatory presence of at least one of the elements
A, RE, M', RE', A'+X, A'+C' or A'+C'', the inventive compounds
furthermore show a shift in their emission maxima, in particular a
bathochromic shift, with respect to the corresponding compounds according
to the prior art, which do not contain these elements. This is a
surprising effect as several modification of the most basic compounds of
this family, Ba.sub.2MgSi.sub.2O.sub.7:Eu, such as the corresponding
compound with additional lithium, does not show a shift of emission
colour for many modifications.
[0128] The compounds according to the invention give rise to good LED
qualities. The LED quality is described here via conventional parameters,
such as, for example, the colour rendering index (CRI), the correlated
colour temperature (CCT), lumen equivalent or absolute lumen, or the
colour point in CIE x and y coordinates.
[0129] The colour rendering index (CRI) is a dimensionless lighting
quantity, familiar to the person skilled in the art, which compares the
colour reproduction faithfulness of an artificial light source with that
of sunlight or filament light sources (the latter two have a CRI of 100).
[0130] The correlated colour temperature (CCT) is a lighting quantity,
familiar to the person skilled in the art, with the unit Kelvin. The
higher the numerical value, the higher the blue content of the light and
the colder the white light from an artificial radiation source appears to
the observer. The CCT follows the concept of the black body radiator,
whose colour temperature describes the so-called Planck curve in the CIE
diagram.
[0131] The lumen equivalent is a lighting quantity, familiar to the person
skilled in the art, with the unit lm/W which describes the magnitude of
the photometric luminous flux in lumens of a light source at a certain
radiometric radiation power with the unit watt. The higher the lumen
equivalent, the more efficient a light source.
[0132] The lumen is a photometric lighting quantity, familiar to the
person skilled in the art, which describes the luminous flux of a light
source, which is a measure of the total visible radiation emitted by a
radiation source. The greater the luminous flux, the brighter the light
source appears to the observer.
[0133] CIE x and CIE y stand for the coordinates in the standard CIE
colour chart (here standard observer 1931), familiar to the person
skilled in the art, by means of which the colour of a light source is
described.
[0134] All the quantities mentioned above can be calculated from the
emission spectra of the light source by methods familiar to the person
skilled in the art.
[0135] The excitability of the phosphors according to the invention
extends over a broad range, which extends from about 300 nm to 440 nm,
preferably 350 nm to about 420 nm. The maximum of the excitation curve of
the phosphors according to the invention is usually at about 350 to 370
nm, depending on the exact composition. As these phosphors still show a
strong absorbance in the region of 400 to 420 nm, they are highly
suitable to be used with a near-UV or violet LED.
[0136] The present invention furthermore relates to a light source which
comprises at least one primary light source and at least one compound
according to the invention. The emission maximum of the primary light
source here is usually in the range 350 nm to 420 nm, preferably 370 nm
to about 420 nm, where the primary radiation is converted partly or fully
into longer-wave radiation by the phosphor according to the invention.
[0137] In a preferred embodiment of the light source according to the
invention, the primary light source is a luminescent indium aluminium
gallium nitride, in particular of the formula In.sub.iGa.sub.jAl.sub.kN,
where 0.ltoreq.i, 0.ltoreq.j, 0.ltoreq.k, and i+j+k=1.
[0138] Possible forms of light sources of this type are known to the
person skilled in the art. These can be light-emitting LED chips of
various structure.
[0139] Corresponding light sources according to the invention are also
known as light-emitting diodes or LEDs.
[0140] In a further preferred embodiment of the light source according to
the invention, the primary light source is a luminescent arrangement
based on ZnO, TCO (transparent conducting oxide) or SiC.
[0141] In a further preferred embodiment of the light source according to
the invention, the primary light source is a near-UV or violet laser.
[0142] In a further preferred embodiment of the light source according to
the invention, the primary light source is a source which exhibits
electroluminescence and/or photoluminescence. The primary light source
may furthermore also be a plasma or discharge source.
[0143] The phosphors according to the invention can be employed
individually or as a mixture with the following phosphors, which are
familiar to the person skilled in the art. As the inventive phosphors
emit in the green region of the spectrum, they are preferably employed in
combination with a phosphor emitting in the blue region of the spectrum
and a further phosphor emitting in the red region of the spectrum.
[0144] Corresponding phosphors which are in principle suitable for
mixtures are, for example:
[0145] Ba.sub.2SiO.sub.4:Eu.sup.2+, BaSi.sub.2O.sub.5:Pb.sup.2+,
Ba.sub.xSr.sub.1-xF.sub.2:Eu.sup.2+, BaSrMgSi.sub.2O.sub.7:Eu.sup.2+,
BaTiP.sub.2O.sub.7, (Ba,Ti).sub.2P.sub.2O.sub.7:Ti, Ba.sub.3WO.sub.6:U,
BaY.sub.2F.sub.8:Er.sup.3+,Yb.sup.+, Be.sub.2SiO.sub.4:Mn.sup.2+,
Bi.sub.4Ge.sub.3O.sub.12, CaAl.sub.2O.sub.4:Ce.sup.3+,
CaLa.sub.4O.sub.7:Ce.sup.3+, CaAl.sub.2O.sub.4:Eu.sup.2+,
CaAl.sub.2O.sub.4:Mn.sup.2+, CaAl.sub.4O.sub.7:Pb.sup.2+,Mn.sup.2+,
CaAl.sub.2O.sub.4:Tb.sup.3+, Ca.sub.3Al.sub.2Si.sub.3O.sub.12:Ce.sup.3+,
Ca.sub.3Al.sub.2Si.sub.3Oi.sub.2:Ce.sup.3+,
Ca.sub.3Al.sub.2Si.sub.3O,.sub.2:Eu.sup.2+,
Ca.sub.2B.sub.5O.sub.9Br:Eu.sup.2+,
(Ca.sub.1-xSr.sub.x)AlSi(N,O).sub.3:Eu,
Ca.sub.2B.sub.5O.sub.9Cl:Eu.sup.2+, Ca.sub.2B.sub.5O.sub.9Cl:Pb.sup.2+,
CaB.sub.2O.sub.4:Mn.sup.2+, Ca.sub.2B.sub.2O.sub.5:Mn.sup.2+,
CaB.sub.2O.sub.4:Pb.sup.2+, CaB.sub.2P.sub.2O.sub.9:Eu.sup.2+,
Ca.sub.5B.sub.2SiO.sub.10:Eu.sup.3+,
Ca.sub.0.5Ba.sub.0.5Al.sub.12O.sub.19:Ce.sup.3+,Mn.sup.2+,
Ca.sub.2Ba.sub.3(PO.sub.4).sub.3Cl:Eu.sup.2+,
CaCl.sub.2:Eu.sup.2+,Mn.sup.2+ in SiO.sub.2, CaF.sub.2:Ce.sup.3+,
CaF.sub.2:Ce.sup.3+,Mn.sup.2+, CaF.sub.2:Ce.sup.3+,Tb.sup.3+,
CaF.sub.2:Eu.sup.2+, CaF.sub.2:Mn.sup.2+, CaGa.sub.2O.sub.4:Mn.sup.2+,
CaGa.sub.4O.sub.7:Mn.sup.2+, CaGa.sub.2S.sub.4:Ce.sup.3+,
CaGa.sub.2S.sub.4:Eu.sup.2+, CaGa.sub.2S.sub.4:Mn.sup.2+,
CaGa.sub.2S.sub.4:Pb.sup.2+, CaGeO.sub.3:Mn.sup.2+, CaI.sub.2:Eu.sup.2+,
CaLaBO.sub.4:Eu.sup.3+, CaLaB.sub.3O.sub.7:Ce.sup.3+,Mn.sup.2+,
Ca.sub.2La.sub.2BO.sub.6.5:Pb.sup.2+, Ca.sub.2MgSi.sub.2O.sub.7,
Ca.sub.2MgSi.sub.2O.sub.7:Ce.sup.3+, CaMgSi.sub.2O.sub.6:Eu.sup.2+,
Ca.sub.3MgSi.sub.2O.sub.8:Eu.sup.2+, Ca.sub.2MgSi.sub.2O.sub.7:Eu.sup.2+,
CaMgSi.sub.2O.sub.6:Eu.sup.2+,Mn.sup.2+,
Ca.sub.2MgSi.sub.2O.sub.7:Eu.sup.2+,Mn.sup.2+, CaMoO.sub.4,
CaMoO.sub.4:Eu.sup.3+, CaO:Bi.sup.3+, CaO:Cd.sup.2+, CaO:Cu.sup.+,
CaO:Eu.sup.3+, CaO:Eu.sup.3+, Na.sup.+, CaO:Mn.sup.2+, CaO:Pb.sup.2+,
CaO:Sb.sup.3+, CaO:Sm.sup.3+, CaO:Tb.sup.3+, CaO:Zn.sup.2+,
Ca.sub.2P.sub.2O.sub.7:Ce.sup.3+, a-Ca.sub.3(PO.sub.4).sub.2:Ce.sup.3+,
.beta.-Ca.sub.3(PO.sub.4).sub.2:Ce.sup.3+,
Ca.sub.5(PO.sub.4).sub.3Cl:Eu.sup.2+,
Ca.sub.5(PO.sub.4).sub.3Cl:Mn.sup.2+,
Ca.sub.5(PO.sub.4).sub.3Cl:Sb.sup.3+,
Ca.sub.5(PO.sub.4).sub.3Cl:Sn.sup.2+,
.beta.-Ca.sub.3(PO.sub.4).sub.2:Eu.sup.2+,Mn.sup.2+,
Ca.sub.5(PO.sub.4).sub.3F:Mn.sup.2+, Ca,(PO.sub.4).sub.3F:Sb.sup.3+,
Ca,(PO.sub.4).sub.3F:Sn.sup.2+, a-Ca.sub.3(PO.sub.4).sub.2:Eu.sup.2+,
.beta.-Ca.sub.3(PO.sub.4).sub.2:Eu.sup.2+,
Ca.sub.2P.sub.2O.sub.7:Eu.sup.2+,
Ca.sub.2P.sub.2O.sub.7:Eu.sup.2+,Mn.sup.2+, CaP.sub.2O.sub.6:Mn.sup.2+,
a-Ca.sub.3(PO.sub.4).sub.2:Pb.sup.2+,
a-Ca.sub.3(PO.sub.4).sub.2:Sn.sup.2+,
.beta.-Ca.sub.3(PO.sub.4).sub.2:Sn.sup.2+,
.beta.-Ca.sub.2P.sub.2O.sub.7:Sn,Mn, CaS:Bi.sup.3+, CaS:Bi.sup.3+,Na,
CaS:Ce.sup.3+, CaS:Eu.sup.2+, CaS:Cu+,Na+, CaS:La.sup.3+, CaS:Mn.sup.2+,
CaSO.sub.4:Bi, CaSO.sub.4:Ce.sup.3+, CaSO.sub.4:Ce.sup.3+,Mn.sup.2+,
CaSO.sub.4:Eu.sup.2+, CaSO.sub.4:Eu.sup.2+,Mn.sup.2+,
CaSO.sub.4:Pb.sup.2+, CaS:Pb.sup.2+, CaS:Pb.sup.2+,Cl,
CaS:Pb.sup.2+,Mn.sup.2+, CaS:Pr.sup.3+,Pb.sup.2+,Cl, CaS:Sb.sup.3+,
CaS:Sb.sup.3+,Na, CaS:Sm.sup.3+, CaS:Sn.sup.2+, CaS:Sn.sup.2+,F,
CaS:Tb.sup.3+, CaS:Tb.sup.3+,Cl, CaSiO.sub.3:Ce.sup.3+,
Ca.sub.3SiO.sub.4Cl.sub.2:Eu.sup.2+, Ca.sub.3SiO.sub.4Cl.sub.2:Pb.sup.2+,
CaSiO.sub.3:Eu.sup.2+, CaSiO.sub.3:Mn.sup.2+,Pb, CaSiO.sub.3:Pb.sup.2+,
CaSiO.sub.3:Pb.sup.2+,Mn.sup.2+, CaSiO.sub.3:Ti.sup.4+,
CaSr.sub.2(PO.sub.4).sub.2:Bi.sup.3+, (Ca,Sr,Ba)(Mg.sub.2SiN.sub.4):Eu,
(Ca,Sr,Ba)(LiAl.sub.3N.sub.4):Eu,
.beta.-(Ca,Sr).sub.3(PO.sub.4).sub.2:Sn.sup.2+ Mn.sup.2+,
CaTi.sub.3.9Al.sub.0.1O.sub.3:Bi.sup.3+, CaTiO.sub.3:Eu.sup.3+,
CaTiO.sub.3:Pr.sup.3+, Ca.sub.5(VO.sub.4).sub.3Cl, CaWO.sub.4,
CaWO.sub.4:Pb.sup.2+, CaWO.sub.4:W, Ca.sub.3WO.sub.6:U,
CaYAlO.sub.4:Eu.sup.3+, CaYBO.sub.4:Bi.sup.3+, CaYBO.sub.4:Eu.sup.3+,
CaYB.sub.0.8O.sub.3.7:Eu.sup.3+, CaY.sub.2ZrO.sub.6:Eu.sup.3+,
(Ca,Zn,Mg).sub.3(PO.sub.4).sub.2:Sn, CeF.sub.3,
(Ce,Mg)BaAl.sub.11O.sub.18:Ce, (Ce,Mg)SrAl.sub.11O.sub.18:Ce,
CeMgAl.sub.11O.sub.19:Ce:Tb, Cd.sub.2B.sub.6O.sub.11:Mn.sup.2+,
CdS:Ag.sup.+,Cr, CdS:In, CdS:In, CdS:In,Te, CdS:Te, CdWO.sub.4, CsF, CsI,
CsI:Na.sup.+, CsI:Tl, (ErCl.sub.3).sub.0.25(BaCl.sub.2).sub.0.75, GaN:Zn,
Gd.sub.3Ga.sub.5O.sub.12:Cr.sup.3+, Gd.sub.3Ga.sub.5O.sub.12:Cr,Ce,
GdNbO.sub.4:Bi.sup.3+, Gd.sub.2O.sub.2S:Eu.sup.3+,
Gd.sub.2O.sub.2Pr.sup.3+, Gd.sub.2O.sub.2S:Pr,Ce,F,
Gd.sub.2O.sub.2S:Tb.sup.3+, Gd.sub.2SiO.sub.5:Ce.sup.3+,
KGa.sub.11O.sub.17:Mn.sup.2+, K.sub.2La.sub.2Ti.sub.3O.sub.10:Eu,
KMgF.sub.3:Eu.sup.2+, KMgF.sub.3:Mn.sup.2+,
K.sub.2(Si,Ti)F.sub.6:Mn.sup.4+, LaAl.sub.3B.sub.4O.sub.12:Eu.sup.3+,
LaAlB.sub.2O.sub.6:Eu.sup.3+, LaAlO.sub.3:Eu.sup.3+,
LaAlO.sub.3:Sm.sup.3+, LaAsO.sub.4:Eu.sup.3+, LaBr.sub.3:Ce.sup.3+,
LaBO.sub.3:Eu.sup.3+, (La,Ce,Tb)PO.sub.4:Ce:Tb, LaCl.sub.3:Ce.sup.3+,
La.sub.2O.sub.3:Bi.sup.3+, LaOBr:Tb.sup.3+, LaOBr:Tm.sup.3+,
LaOCl:Bi.sup.3+, LaOCl:Eu.sup.3+, LaOF:Eu.sup.3+,
La.sub.2O.sub.3:Eu.sup.3+, La.sub.2O.sub.3:Pr.sup.3+,
La.sub.2O.sub.2S:Tb.sup.3+, LaPO.sub.4:Ce.sup.3+, LaPO.sub.4:Eu.sup.3+,
LaSiO.sub.3Cl:Ce.sup.3+, LaSiO.sub.3Cl:Ce.sup.3+,Tb.sup.3+,
LaVO.sub.4:Eu.sup.3+, La.sub.2W.sub.3O.sub.12:Eu.sup.3+,
LiAlF.sub.4:Mn.sup.2+, LiAl.sub.5O.sub.8:Fe.sup.3+,
LiAlO.sub.2:Fe.sup.3+, LiAlO.sub.2:Mn.sup.2+,
LiAl.sub.5O.sub.8:Mn.sup.2+,
Li.sub.2CaP.sub.2O.sub.7:Ce.sup.3+,Mn.sup.2+,
LiCeBa.sub.4Si.sub.4O.sub.14:Mn.sup.2+,
LiCeSrBa.sub.3Si.sub.4O.sub.14:Mn.sup.2+, LiInO.sub.2:Eu.sup.3+,
LiInO.sub.2:Sm.sup.3+, LiLaO.sub.2:Eu.sup.3+, LuAlO.sub.3:Ce.sup.3+,
(Lu,Gd).sub.2SiO.sub.5:Ce.sup.3+, Lu.sub.2SiO.sub.5:Ce.sup.3+,
Lu.sub.2Si.sub.2O.sub.7:Ce.sup.3+, LuTaO.sub.4:Nb.sup.5+,
Lu.sub.1-xY.sub.xAlO.sub.3:Ce.sup.3+, MgAl.sub.2O.sub.4:Mn.sup.2+,
MgSrAl.sub.10O.sub.17:Ce, MgB.sub.2O.sub.4:Mn.sup.2+,
MgBa.sub.2(PO.sub.4).sub.2:Sn.sup.2+, MgBaP.sub.2O.sub.7:Eu.sup.2+,
MgBaP.sub.2O.sub.7:Eu.sup.2+,Mn.sup.2+,
MgBa.sub.3Si.sub.2O.sub.8:Eu.sup.2+, MgBa(SO.sub.4).sub.2:Eu.sup.2+,
Mg.sub.3Ca.sub.3(PO.sub.4).sub.4:Eu.sup.2+, MgCaP.sub.2O.sub.7:Mn.sup.2+,
Mg.sub.2Ca(SO.sub.4).sub.3:Eu.sup.2+,
Mg.sub.2Ca(SO.sub.4).sub.3:Eu.sup.2+,Mn.sup.2, MgCeAl,O.sub.19:Tb.sup.3+,
Mg.sub.4(F)GeO.sub.6:Mn.sup.2+, Mg.sub.4(F)(Ge,Sn)O.sub.6:Mn.sup.2+,
MgF.sub.2:Mn.sup.2+, MgGa.sub.2O.sub.4:Mn.sup.2+,
Mg.sub.8Ge.sub.2O.sub.11F.sub.2:Mn.sup.4+, MgS:Eu.sup.2+,
MgSiO.sub.3:Mn.sup.2+, Mg.sub.2SiO.sub.4:Mn.sup.2+,
Mg.sub.3SiO.sub.3F.sub.4:Ti.sup.4+, MgSO.sub.4:Eu.sup.2+,
MgSO.sub.4:Pb.sup.2+, MgSrBa.sub.2Si.sub.2O.sub.7:Eu.sup.2+,
MgSrP.sub.2O.sub.7:Eu.sup.2+, MgSr.sub.5(PO.sub.4).sub.4:Sn.sup.2+,
MgSr.sub.3Si.sub.2O.sub.8:Eu.sup.2+,Mn.sup.2+,
Mg.sub.2Sr(SO.sub.4).sub.3:Eu.sup.2+, Mg.sub.2TiO.sub.4:Mn.sup.4+,
MgWO.sub.4, MgYBO.sub.4:Eu.sup.3+, Na.sub.3Ce(PO.sub.4).sub.2:Tb.sup.3+,
Na.sub.1.23K.sub.0.42Eu.sub.0.12TiSi.sub.4O.sub.11:Eu.sup.3+,
Na.sub.1.23K.sub.0.42Eu.sub.0.12TiSi.sub.5O.sub.13XH.sub.2O:Eu.sup.3+,
Na.sub.1.29K.sub.0.46Er.sub.0.08TiSi.sub.4O.sub.11:Eu.sup.3+,
Na.sub.2Mg.sub.3Al.sub.2Si.sub.2O.sub.10:Tb,
Na(Mg.sub.2-xMn.sub.x)LiSi.sub.4O.sub.10F.sub.2:Mn, NaYF.sub.4:Er.sup.3+,
Yb.sup.3+, NaYO.sub.2:Eu.sup.3+, P46(70%)+P47 (30%),
SrAl.sub.12O.sub.19:Ce.sup.3+, Mn.sup.2+, SrAl.sub.2O.sub.4:Eu.sup.2+,
SrAl.sub.4O.sub.7:Eu.sup.3+, SrAl.sub.12O.sub.19:Eu.sup.2+,
SrAl.sub.2S.sub.4:Eu.sup.2+, Sr.sub.2B.sub.5O.sub.9Cl:Eu.sup.2+,
SrB.sub.4O.sub.7:Eu.sup.2+ (F,Cl,Br), SrB.sub.4O.sub.7:Pb.sup.2+,
SrB.sub.4O.sub.7:Pb.sup.2+, Mn.sup.2+, SrB.sub.8O.sub.13:Sm.sup.2+,
Sr.sub.xBa.sub.yCl.sub.ZAl.sub.2O.sub.4-z/2: Mn.sup.2+, Ce.sup.3+,
SrBaSiO.sub.4:Eu.sup.2+, Sr(Cl,Br,I).sub.2:Eu.sup.2+ in SiO.sub.2,
SrCl.sub.2:Eu.sup.2+ in SiO.sub.2, Sr.sub.5Cl(PO.sub.4).sub.3:Eu,
Sr.sub.wF.sub.xB.sub.4O.sub.6.5:Eu.sup.2+, SrFBO:E.sup.2+, Sm.sup.2+,
SrF.sub.2:Eu.sup.2+, SrGa.sub.12O.sub.19:Mn.sup.2+,
SrGa.sub.2S.sub.4:Ce.sup.3+, SrGa.sub.2S.sub.4:Eu.sup.2+,
SrGa.sub.2S.sub.4:Pb.sup.2+, SrIn.sub.2O.sub.4:Pr.sup.3+, Al.sup.3+,
(Sr,Mg).sub.3(PO.sub.4).sub.2:Sn, SrMgSi.sub.2O.sub.6:Eu.sup.2+,
Sr.sub.2MgSi.sub.2O.sub.7:Eu.sup.2+, Sr.sub.3MgSi.sub.2O.sub.8:Eu.sup.2+,
SrMoO.sub.4:U, SrO.3B.sub.2O.sub.3:Eu.sup.2+,Cl,
.beta.-SrO.3B.sub.2O.sub.3:Pb.sup.2+, .beta.-SiAlON,
.beta.-SrO.3B.sub.2O.sub.3:Pb.sup.2+,Mn.sup.2+,
.alpha.-SrO.3B.sub.2O.sub.3:Sm.sup.2+, Sr.sub.6P.sub.5BO.sub.20:Eu,
Sr.sub.5(PO.sub.4).sub.3Cl:Eu.sup.2+,
Sr.sub.5(PO.sub.4).sub.3Cl:Eu.sup.2+, Pr.sup.3+,
Sr.sub.5(PO.sub.4).sub.3Cl:Mn.sup.2+,
Sr.sub.5(PO.sub.4).sub.3Cl:Sb.sup.3+, Sr.sub.2P.sub.2O.sub.7:Eu.sup.2+,
.beta.-Sr.sub.3(PO.sub.4).sub.2:Eu.sup.2+,
Sr.sub.5(PO.sub.4).sub.3F:Mn.sup.2+, Sr.sub.5(PO.sub.4).sub.3F:Sb.sup.3+,
Sr.sub.5(PO.sub.4).sub.3F:Sb.sup.3+,Mn.sup.2+,
Sr.sub.5(PO.sub.4).sub.3F:Sn.sup.2+, Sr.sub.2P.sub.2O.sub.7:Sn.sup.2+,
.beta.-Sr.sub.3(PO.sub.4).sub.2:Sn.sup.2+,
.beta.-Sr.sub.3(PO.sub.4).sub.2:Sn.sup.2+,Mn.sup.2+ (Al), SrS:Ce.sup.3+,
SrS:Eu.sup.2+, SrS:Mn.sup.2+, SrS:Cu.sup.+,Na, SrSO.sub.4:Bi,
SrSO.sub.4:Ce.sup.3+, SrSO.sub.4:Eu.sup.2+, SrSO.sub.4:Eu.sup.2+,
Mn.sup.2+, Sr.sub.5Si.sub.4O.sub.10Cl.sub.6:Eu.sup.2+,
Sr.sub.2SiO.sub.4:Eu.sup.2+, SrTiO.sub.3:Pr.sup.3+,
SrTiO.sub.3:Pr.sup.3+,Al.sup.3+, SrY.sub.2O.sub.3:Eu.sup.3+,
ThO.sub.2:Eu.sup.3+, ThO.sub.2:Pr.sup.3+, ThO.sub.2:Tb.sup.3+,
YAl.sub.3B.sub.4O.sub.12:Bi.sup.3+, YAl.sub.3B.sub.4O.sub.12:Ce.sup.3+,
YAl.sub.3B.sub.4O.sub.12:Ce.sup.3+,Mn,
YAl.sub.3B.sub.4O.sub.12:Ce.sup.3+,Tb.sup.3+,
YAl.sub.3B.sub.4O.sub.12:Eu.sup.3+,
YAl.sub.3B.sub.4O.sub.12:Eu.sup.3+,Cr.sup.3+,
YAl.sub.3B.sub.4O.sub.12:Th.sup.4+,Ce.sup.3+,Mn.sup.2+,
YAlO.sub.3:Ce.sup.3+, Y.sub.3Al.sub.5O.sub.12:Ce.sup.3+,
(Lu,Y,Gd,Tb).sub.3(Al,Ga).sub.5(O,N).sub.12,
Y.sub.3Al.sub.5O.sub.12:Cr.sup.3+, YAlO.sub.3:Eu.sup.3+,
Y.sub.3Al.sub.5O.sub.12:Eu.sup.3r, Y.sub.4Al.sub.2O.sub.9:Eu.sup.3+,
Y.sub.3Al.sub.5O.sub.12:Mn.sup.4+, YAlO.sub.3:Sm.sup.3+,
YAlO.sub.3:Tb.sup.3+, Y.sub.3Al.sub.5O.sub.12:Tb.sup.3+,
YAsO.sub.4:Eu.sup.3+, YBO.sub.3:Ce.sup.3+, YBO.sub.3:Eu.sup.3+,
YF.sub.3:Er.sup.3+,Yb.sup.3+, YF.sub.3:Mn.sup.2+,
YF.sub.3:Mn.sup.2+,Th.sup.4+, YF.sub.3:Tm.sup.3+,Yb.sup.3+,
(Y,Gd)BO.sub.3:Eu, (Y,Gd)BO.sub.3:Tb, (Y,Gd).sub.2O.sub.3:Eu.sup.3+,
Y.sub.1.34Gd.sub.0.60O.sub.3(Eu,Pr), Y.sub.2O.sub.3:Bi.sup.3+,
YOBr:Eu.sup.3+, Y.sub.2O.sub.3:Ce, Y.sub.2O.sub.3:Er.sup.3+,
Y.sub.2O.sub.3:Eu.sup.3+ (YOE), Y.sub.2O.sub.3:Ce.sup.3+,Tb.sup.3+,
YOCl:Ce.sup.3+, YOCl:Eu.sup.3+, YOF:Eu.sup.3+, YOF:Tb.sup.3+,
Y.sub.2O.sub.3:Ho.sup.3+, Y.sub.2O.sub.2S:Eu.sup.3+,
Y.sub.2O.sub.2S:Pr.sup.3+, Y.sub.2O.sub.2S:Tb.sup.3+,
Y.sub.2O.sub.3:Tb.sup.3+, YPO.sub.4:Ce.sup.3+,
YPO.sub.4:Ce.sup.3+,Tb.sup.3+, YPO.sub.4:Eu.sup.3+,
YPO.sub.4:Mn.sup.2+,Th.sup.4+, YPO.sub.4:V.sup.5+, Y(P,V)O.sub.4:Eu,
Y.sub.2SiO.sub.5:Ce.sup.3+, YTaO.sub.4, YTaO.sub.4:Nb.sup.5+,
YVO.sub.4:Dy.sup.3+, YVO.sub.4:Eu.sup.3+, ZnAl.sub.2O.sub.4:Mn.sup.2+,
ZnB.sub.2O.sub.4:Mn.sup.2+, ZnBa.sub.2S.sub.3:Mn.sup.2+,
(Zn,Be).sub.2SiO.sub.4:Mn.sup.2+, Zn.sub.0.4Cd.sub.0.6S:Ag,
Zn.sub.0.6Cd.sub.0.4S:Ag, (Zn,Cd)S:Ag,Cl, (Zn,Cd)S:Cu,
ZnF.sub.2:Mn.sup.2+, ZnGa.sub.2O.sub.4, ZnGa.sub.2O.sub.4:Mn.sup.2+,
ZnGa.sub.2S.sub.4:Mn.sup.2+, Zn.sub.2GeO.sub.4:Mn.sup.2+,
(Zn,Mg)F.sub.2:Mn.sup.2+, ZnMg.sub.2(PO.sub.4).sub.2:Mn.sup.2+,
(Zn,Mg).sub.3(PO.sub.4).sub.2:Mn.sup.2+, ZnO:Al.sup.3+, Ga.sup.3+,
ZnO:Bi.sup.3+, ZnO:Ga.sup.3+, ZnO:Ga, ZnO--CdO:Ga, ZnO:S, ZnO:Se, ZnO:Zn,
ZnS:Ag.sup.+,Cl.sup.-, ZnS:Ag,Cu,Cl, ZnS:Ag,Ni, ZnS:Au,In, ZnS--CdS
(25-75), ZnS--CdS (50-50), ZnS--CdS (75-25), ZnS--CdS:Ag,Br,Ni,
ZnS--CdS:Ag.sup.+,Cl, ZnS--CdS:Cu,Br, ZnS--CdS:Cu,I, ZnS:Cl.sup.-,
ZnS:Eu.sup.2+, ZnS:Cu, ZnS:Cu.sup.+,Al.sup.3+, ZnS:Cu.sup.+,Cl.sup.-,
ZnS:Cu,Sn, ZnS:Eu.sup.2+, ZnS:Mn.sup.2+, ZnS:Mn,Cu,
ZnS:Mn.sup.2+,Te.sup.2+, ZnS:P, ZnS:P.sup.3-,Cl.sup.-, ZnS:Pb.sup.2+,
ZnS:Pb.sup.2+,Cl.sup.-, ZnS:Pb,Cu, Zn.sub.3(PO.sub.4).sub.2:Mn.sup.2+,
Zn.sub.2SiO.sub.4:Mn.sup.2+, Zn.sub.2SiO.sub.4:Mn.sup.2+,As.sup.5+,
Zn.sub.2SiO.sub.4:Mn,Sb.sub.2O.sub.2, Zn.sub.2SiO.sub.4:Mn.sup.2+,P,
Zn.sub.2SiO.sub.4:Ti.sup.4+, ZnS:Sn.sup.2+, ZnS:Sn,Ag,
ZnS:Sn.sup.2+,Li.sup.+, ZnS:Te,Mn, ZnS--ZnTe:Mn.sup.2+, ZnSe:Cu.sup.+,Cl
and ZnWO.sub.4.
[0146] The phosphors or phosphor combinations according to the invention
can either be dispersed in a resin, for example epoxy or silicone resin,
or, in the case of suitable size ratios, arranged directly on the primary
light source or alternatively arranged remote therefrom, depending on the
application (the latter arrangement also includes "remote phosphor
technology"). The advantages of remote phosphor technology are known to
the person skilled in the art and are revealed, for example, by the
following publication: Japanese J. of Appl. Phys. Vol. 44, No. 21 (2005),
L649-L651.
[0147] In a further embodiment, it is preferred for the optical coupling
between the phosphor and the primary light source to be achieved by a
light-conducting arrangement. This makes it possible for the primary
light source to be installed at a central location and to be optically
coupled to the phosphor by means of light-conducting devices, such as,
for example, optical fibres. In this way, it is possible to achieve lamps
adapted to the lighting wishes which merely consist of one or different
phosphors, which can be arranged to form a light screen, and an optical
waveguide, which is coupled to the primary light source. In this way, it
is possible to place a strong primary light source at a location which is
favourable for electrical installation and to install lamps comprising
phosphors which are coupled to the optical waveguides at any desired
locations without further electrical cabling, but instead only by laying
optical waveguides.
[0148] The invention furthermore relates to a lighting unit, in particular
for the backlighting of display devices, characterised in that it
comprises at least one light source according to the invention, and to a
display device, in particular liquid-crystal display device (LC display),
with backlighting, characterised in that it comprises at least one
lighting unit according to the invention.
[0149] For use in LEDs, the phosphors can also be converted into any
desired outer shapes, such as spherical particles, platelets and
structured materials and ceramics. These shapes are in accordance with
the invention summarised under the term "shaped bodies". The shaped body
is preferably a "phosphor body". The present invention thus furthermore
relates to a shaped body comprising the phosphors according to the
invention. The production and use of corresponding shaped bodies are
familiar to the person skilled in the art from numerous publications.
[0150] It is also advantageous to use the phosphors according to the
invention in the form of translucent ceramics, since the optical path
length, i.e. the thickness of the ceramic layer, in ceramic luminescence
conversion screens can be increased owing to the reduced scattering
compared with a powder layer. The present invention therefore furthermore
relates to a ceramic comprising at least one compound according to the
invention. The ceramic may then consist only of the compound according to
the invention. However, it may also comprise matrix materials and/or
further phosphors. Suitable matrix materials are, for example, SiO.sub.2,
Y.sub.2O.sub.3 or Al.sub.2O.sub.3.
[0151] The compounds according to the invention have the following
advantageous properties: [0152] 1) The compounds according to the
invention have a very good thermal quenching behaviour. In particular,
the thermal quenching is considerably improved with respect to
Ba.sub.2MgSi.sub.2O.sub.7:Eu according to the prior art. [0153] 2) The
compounds according to the invention show little or no absorption in the
blue region of the spectrum and are therefore highly suitable for use in
LEDs using a violet or near-UV LED as the primary light source. [0154] 3)
The compounds according to the invention exhibit green emission with
shifted emission compared to Ba.sub.2MgSi.sub.2O.sub.7:Eu. [0155] 4) The
compounds according to the invention have high chemical stability, in
particular when they contain a coating.
[0156] All variants of the invention described here can be combined with
one another so long as the respective embodiments are not mutually
exclusive. In particular, it is an obvious operation, on the basis of the
teaching of this specification, as part of routine optimisation,
precisely to combine various variants described here in order to obtain a
specific particularly preferred embodiment. The following examples are
intended to illustrate the present invention and show, in particular, the
result of such illustrative combinations of the invention variants
described. However, they should in no way be regarded as limiting, but
instead are intended to stimulate generalisation. All compounds or
components which are used in the preparations are either known and
commercially available or can be synthesised by known methods. The
temperatures indicated in the examples are always in .degree. C. It
furthermore goes without saying that, both in the description and also in
the examples, the amounts of the components added in the compositions
always add up to a total of 100%. Percent data should always be regarded
in the given connection.
EXAMPLES
[0157] The phase formation of the samples was in each case checked by
means of X-ray diffractometry. For this purpose, a Rigaku Miniflex II
X-ray diffractometer with Bragg-Brentano geometry was used. The radiation
source used was an X-ray tube with Cu-K.alpha. radiation (.lamda.=0.15418
nm). The tube was operated at a current strength of 15 mA and a voltage
of 30 kV. The measurement was carried out in an angle range of
10-80.degree. at 10.degree.min.sup.-.
[0158] Reflection spectra were determined using an Edinburgh Instruments
Ltd. fluorescence spectrometer. For this purpose, the samples were placed
and measured in a BaSO.sub.4-coated integrating sphere. Reflection
spectra were recorded in a range from 250-800 nm. The white standard used
was BaSO.sub.4 (Alfa Aesar 99.998%). A 450 W Xe lamp was used as
excitation source.
[0159] The excitation spectra and emission spectra were recorded using an
Edinburgh Instruments Ltd. fluorescence spectrometer fitted with mirror
optics for powder samples. The excitation source used was a 450 W Xe
lamp.
Synthesis of Inventive Compounds
Example 1: Synthesis of
Ba.sub.1.90Eu.sub.0.10MgSi.sub.2O.sub.7--Comparative Example
[0160] 112.49 g BaCO.sub.3
[0161] 29.14 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0162] 5.28 g Eu.sub.2O.sub.3
[0163] 37.20 g SiO.sub.2
[0164] 1.60 g NH.sub.4Cl
[0165] The starting materials are mixed by ball milling for 2 hours and
fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2 (70:30)
atmosphere. After firing, the material is ground into a fine powder,
washed in water, dried and sieved using a 50 m nylon sieve to narrow the
particle size range. The resulting compound shows an emission maximum at
512 nm (CIE x=0.252; y=0.514).
Example 2: Synthesis of
Ba.sub.1.85K.sub.0.05Eu.sub.0.10MgSi.sub.2O.sub.6.95Cl.sub.0.05
[0166] 14.60 g BaCO.sub.3
[0167] 0.15 g K.sub.2CO.sub.3x0.5H.sub.2O
[0168] 3.89 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0169] 0.70 g Eu.sub.2O.sub.3
[0170] 4.96 g SiO.sub.2
[0171] 0.21 g NH.sub.4Cl
[0172] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 518 nm (CIE x=0.273; y=0.521).
Example 3: Synthesis of
Ba.sub.1.85K.sub.0.05Eu.sub.0.10MgSi.sub.2O.sub.6.95F.sub.0.05
[0173] 14.60 g BaCO.sub.3
[0174] 0.12 g KF
[0175] 3.89 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0176] 0.70 g Eu.sub.2O.sub.3
[0177] 4.96 g SiO.sub.2
[0178] 0.21 g NH.sub.4Cl
[0179] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 516 nm (CIE x=0.260; y=0.520).
Example 4: Synthesis of
Ba.sub.1.90Eu.sub.0.10Mg.sub.0.95Li.sub.0.05Si.sub.2O.sub.6.95Cl.sub.0.05
[0180] 15.00 g BaCO.sub.3
[0181] 0.07 g Li.sub.2CO.sub.3
[0182] 3.69 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0183] 0.70 g Eu.sub.2O.sub.3
[0184] 4.96 g SiO.sub.2
[0185] 0.21 g NH.sub.4Cl
[0186] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 513 nm (CIE x=0.253; y=0.517).
Example 5: Synthesis of
Ba.sub.1.90Eu.sub.0.10Mg.sub.0.95Li.sub.0.05Si.sub.2O.sub.6.95F.sub.0.05
[0187] 15.00 g BaCO.sub.3
[0188] 0.07 g Li.sub.2CO.sub.3
[0189] 3.69 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0190] 0.70 g Eu.sub.2O.sub.3
[0191] 4.96 g SiO.sub.2
[0192] 0.21 g NH.sub.4Cl
[0193] 0.21 g BaF.sub.2
[0194] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 518 nm (CIE x=0.272; y=0.528).
Example 6: Synthesis of
Ba.sub.1.90Eu.sub.0.10Mg.sub.0.80Li.sub.0.1Al.sub.0.1Si.sub.2O.sub.7
[0195] 15.00 g BaCO.sub.3
[0196] 0.15 g Li.sub.2CO.sub.3
[0197] 3.11 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0198] 0.70 g Eu.sub.2O.sub.3
[0199] 4.96 g SiO.sub.2
[0200] 0.21 g NH.sub.4Cl
[0201] 0.20 g A.sub.2O.sub.3
[0202] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 521 nm (CIE x=0.289; y=0.527).
Example 7: Synthesis of
Ba.sub.1.9Eu.sub.0.10Mg.sub.0.95Zr.sub.0.05Si.sub.2O.sub.7.05
[0203] 15.00 g BaCO.sub.3
[0204] 3.69 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0205] 0.70 g Eu.sub.2O.sub.3
[0206] 4.96 g SiO.sub.2
[0207] 0.21 g NH.sub.4Cl
[0208] 0.25 g ZrO.sub.2
[0209] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1050.degree. C. for 14 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 516 nm (x=0.260; y=0.515).
Example 8: Synthesis of
Ba.sub.1.90Eu.sub.0.10Mg.sub.0.95Sc.sub.0.05Si.sub.2O.sub.7.025
[0210] 7.499 g BaCO.sub.3
[0211] 1.845 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0212] 0.352 g Eu.sub.2O.sub.3
[0213] 2.463 g SiO.sub.2
[0214] 0.107 g NH.sub.4Cl
[0215] 0.069 g Sc.sub.2O.sub.3
[0216] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 512 nm (CIE x=0.255, y=0.498).
Example 9: Synthesis of
Ba.sub.1.86Eu.sub.0.10La.sub.0.04MgSi.sub.2O.sub.7.02
[0217] 11.779 g BaCO.sub.3
[0218] 3.185 g Mg.sub.5(CO.sub.3).sub.4(OH).sub.2
[0219] 0.577 g Eu.sub.2O.sub.3
[0220] 4.040 g SiO.sub.2
[0221] 0.175 g NH.sub.4Cl
[0222] 0.214 g La.sub.2O.sub.3
[0223] The starting materials are mixed in a mechanical mortar for 20
minutes and fired at 1100.degree. C. for 6 h in an H.sub.2:N.sub.2
(70:30) atmosphere. After firing, the material is ground into a fine
powder, washed in water, dried and sieved using a 50 .mu.m nylon sieve to
narrow the particle size range. The resulting compound shows an emission
maximum at 512 nm (CIE x=0.255, y=0.507).
Example 10: Thermal Quenching Behaviour
[0224] The thermal quenching behaviour of the inventive compounds was
investigated by measuring the emission efficiency at 150.degree. C. and
comparing it to the efficiency at room temperature. The results are
summarized in Table 1.
TABLE-US-00001
TABLE 1
Thermal quenching behaviour
Efficiency at 150.degree. C.
Example (compared to r.t.)
Ba.sub.2MgSi.sub.2O.sub.7: Eu * 50%
2 87%
4 85%
6 72%
7 95%
* value according to J. Van et al., J. Mater. Chem. C 2, 2014, 8328.
Example 11: LED Examples
[0225] General Instructions for Manufacturing and Measurement of
Phosphor-Converted-LEDs (pc-LEDs):
[0226] A mass of m.sub.p,n (where the index n denotes the number of the
phosphor component of the phosphor blend related to the particular
LED-example), of the phosphor component mentioned in the particular
LED-example, is weighed together with the other phosphor components
(masses of m.sub.p,n, n>1) and subsequently mixed (e. g. by use of a
planetary centrifugal mixer). To the phosphor blend obtained by the
process mentioned before, a mass of m.sub.Silicone of an optical
transparent silicone is added and subsequently homogenously mixed by
means of a planetary centrifugal mixer, in order to obtain a phosphor
concentration of c.sub.p (in % by mass) in the whole mass of the
Silicone-phosphor slurry. The slurry is then dispensed onto a blue or
near-UV or UV- or violet-light-emitting LED-dye by means of an automated
dispensing equipment and cured under elevated temperatures, depending on
the properties of the used transparent Silicone. The LED-dyes used in the
examples mentioned below emit visible violet light at a wavelength of 407
nm or 411 nm, respectively and are driven at an operating current of 350
mA. The lighting-technology-related parameters are obtained by means of a
spectrometer from Instrument Systems, type CAS 140 CT combined with an
Integration sphere ISP 250. The characterization of the pc-LED is
performed by measurement of the wavelength-dependent spectral power
density. The spectrum of the emitted light from the pc-LED is then used
for the calculation of colour coordinates x and y (CIE 1931--2-degree
observer), photometric fluxes .PHI..sub.v, Correlated Colour Temperature
(CCT) and the Colour Rendering Index (CRI).
TABLE-US-00002
TABLE 2
Phosphor components for LED manufacturing.
Phosphor
component no. Phosphor designation
1 Sr.sub.2.5Eu.sub.0.12Ca.sub.0.38MgSi.sub.2O.sub.8
2 Ba.sub.1.9Eu.sub.0.1Mg.sub.0.95Zr.sub.0.05Si.sub.2O.sub.7.05*
3 CaAlSiN.sub.3: Eu
*according to Example 7
TABLE-US-00003
TABLE 3
LED manufacturing examples. Refer to
Table 2 for the specific components.
Parameter LED example a LED example b
peak-wavelength 407 410
of LED dye
m.sub.p, 1/g 1.52 1.52
m.sub.p, 2/g 3.05 3.05
m.sub.p, 3/g 0.23 0.23
m.sub.Silicone/g 5.20 5.20
c.sub.p/wt. % 48 48
CIE x 0.431 0.431
CIE y 0.408 0.400
CCT/K 3133 3076
CRI 89 89
.PHI..sub.v/lm 41 41
DESCRIPTION OF THE FIGURES
[0227] FIG. 1: Emission spectra of different Ba-pyrosilicate modifications
under a 410 nm excitation, showing spectral shift of the emission band
depending on composition compared to the inventive compound of Example 1.
[0228] FIG. 2: Excitation spectrum of Ba-pyrosilicate modification of
Example 7 monitoring the emission at 517 nm.
[0229] FIG. 3: Temperature quenching (TQ) profile of the typical
modification of the Ba-pyrosilicate of Example 7 under 410 nm excitation
(see Example 10 for comparison with the literature data).
[0230] FIG. 4: Emission spectra of Sc- and La-modified Ba-pyrosilicate
modifications according to Examples 8 and 9 under a 410 nm excitation
(note: the spectra overlay each other almost perfectly).
[0231] FIG. 5: Spectrum of the LED of LED example a (407 nm violet LED
chip).
[0232] FIG. 6: Spectrum of the LED of LED example b (410 nm violet LED
chip).
* * * * *