| United States Patent Application |
20070199446
|
| Kind Code
|
A1
|
|
Golden; Timothy Christopher
;   et al.
|
August 30, 2007
|
Production of carbon monoxide-free hydrogen and helium from a high-purity
source
Abstract
The invention provides vacuum swing adsorption processes that produce an
essentially carbon monoxide-free hydrogen or helium gas stream from,
respectively, a high-purity (e.g., pipeline grade) hydrogen or helium gas
stream using one or two adsorber beds. By using physical adsorbents with
high heats of nitrogen adsorption, intermediate heats of carbon monoxide
adsorption, and low heats of hydrogen and helium adsorption, and by using
vacuum purging and high feed stream pressures (e.g., pressures of as high
as around 1,000 bar), pipeline grade hydrogen or helium can purified to
produce essentially carbon monoxide -free hydrogen and helium, or carbon
monoxide, nitrogen, and methane-free hydrogen and helium.
| Inventors: |
Golden; Timothy Christopher; (Allentown, PA)
; Farris; Thomas Stephen; (Bethlehem, PA)
|
| Correspondence Address:
|
AIR PRODUCTS AND CHEMICALS, INC.;PATENT DEPARTMENT
7201 HAMILTON BOULEVARD
ALLENTOWN
PA
181951501
US
|
| Serial No.:
|
365780 |
| Series Code:
|
11
|
| Filed:
|
February 28, 2006 |
| Current U.S. Class: |
95/96 |
| Class at Publication: |
095/096 |
| International Class: |
B01D 53/02 20060101 B01D053/02 |
Goverment Interests
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0001] This invention was made with Government support under DOE
Cooperative Agreement No. DE-FC36-05G085026 between Air Products and
Chemicals, Inc., and the United States Department of Energy. The
Government has certain rights to this invention.
Claims
1. A process for generating an essentially carbon monoxide-free hydrogen
gas stream, the process comprising: (a) (i) feeding a high-purity
hydrogen gas feed stream for around 30 minutes or more through a first of
two adsorbers that are fluidly connected in parallel or in series and
that are each packed with an adsorbent consisting of a zeolite which is
cation exchanged with a metal other than a transition metal and which
contains less than about 0.5% by weight of a transition metal, and (ii)
recovering a first essentially carbon monoxide-free hydrogen gas stream
from the first adsorber; (b) thereafter purging the first adsorber by
(1) depressurizing it to less than atmospheric pressure, and by (2) (i)
recycling a portion of the first essentially carbon monoxide-free
hydrogen gas stream through the first adsorber, and/or (ii) feeding an
inert gas stream through the first adsorber; and (c) as the first
adsorber is purged, feeding a second portion of the high-purity hydrogen
gas feed stream for around 30 minutes or more through the second of the
two adsorbers and recovering a second essentially carbon monoxide-free
hydrogen gas stream from the second adsorber.
2. The process of claim 1, wherein: (a) the adsorbent has a heat of
hydrogen adsorption of less than about 5 kcal/mole, a heat of carbon
monoxide adsorption of between about 8 to about 12 kcal/mole, and a heat
of nitrogen adsorption of greater than about 5 kcal/mole; and (b) the
high-purity hydrogen gas feed streams are fed to the first and second
adsorbers at a pressure of between about 30 to about 1,000 bar.
3. The process of claim 1, wherein the zeolite is selected from the group
consisting of zeolites A, low silica X (LSX), X, Y, mordenite, chabazite,
erionite, offretite, and clinoptilite.
4. The process of claim 1, wherein at least one of the two adsorbers is
also packed with one or more of the following: carbon, alumina, silica
gel, or a zeolite which is not cation exchanged.
5. The process of claim 1, wherein the two adsorbers are packed with
adsorbent particles having a particle size of between about 0.5 mm to
about 5 mm.
6. The process of claim 5, wherein the adsorbent particles are selected
from the group consisting of CaLSX. and CaX.
7. The process of claim 1, wherein: (a) the two adsorbers are packed
with adsorbent particles selected from the group consisting of CaLSX and
CaX; (b) the adsorbent particles (i) have a particle size of between
about 0.5 mm to about 5 mm and (ii) a heat of hydrogen adsorption of less
than about 5 kcal/mole, a heat of carbon monoxide adsorption of between
about 8 to about 12 kcal/mole, and a heat of nitrogen adsorption of
greater than about 5 kcal/mole; (c) the first adsorber is purged by
depressurizing it to around 0.00001 bar to around 0.5 bar; and (d) an
essentially carbon monoxide-free hydrogen gas stream is recovered from
the two adsorbers.
8. The process of claim 1, further comprising feeding either or both of
the first and second essentially carbon monoxide-free hydrogen gas
streams to a hydrogen distribution system.
9. The process of claim 8, wherein the hydrogen distribution system
includes a hydrogen fuel station for vehicles.
10. The process of claim 1, wherein the first and second essentially
carbon monoxide-free hydrogen gas streams contain around 500 ppm methane
and around 1,000 ppm nitrogen.
11. The process of claim 1, wherein the first and second essentially
carbon monoxide-free hydrogen gas streams contain around 1 to 10 ppb of
total impurities.
12. The process of claim 1, wherein the first and second essentially
carbon monoxide-free hydrogen gas streams contain around 100 ppb to
around 1,000 ppm of nitrogen.
13. The process of claim 12, wherein the first and second essentially
carbon monoxide-free hydrogen gas streams contain around 500 ppm or less
of methane.
14. A process for generating an essentially carbon monoxide-free hydrogen
gas stream, the process comprising: (a) (i) feeding a high-purity
hydrogen gas feed stream for around 30 minutes or more through an
adsorber that is packed with an adsorbent consisting of a zeolite which
is cation exchanged with a metal other than a transition metal and which
contains less than about 0.5% by weight of a transition metal, and (ii)
recovering an essentially carbon monoxide-free hydrogen gas stream from
the adsorber; and (b) thereafter purging the adsorber by (1)
depressurizing it to less than atmospheric pressure, and by (2) (i)
recycling a portion of the essentially carbon monoxide-free hydrogen gas
stream through the adsorber, and/or (ii) feeding an inert gas stream
through the first adsorber.
15. The process of claim 14, wherein: (a) the adsorbent has a heat of
hydrogen adsorption of less than about 5 kcal/mole, a heat of carbon
monoxide adsorption of between about 8 to about 12 kcal/mole, and a heat
of nitrogen adsorption of greater than about 5 kcal/mole; and (b) the
high-purity hydrogen gas feed stream is fed to the first and second
adsorber at a pressure of between about 30 to about 1,000 bar.
16. The process of claim 14, wherein the zeolite is selected from the
group consisting of zeolites A, low silica X (LSX), X, Y, mordenite,
chabazite, erionite, offretite, and clinoptilite.
17. The process of claim 14, wherein the adsorber is also packed with one
or more of the following: carbon, alumina, silica gel, or a zeolite which
is not cation exchanged.
18. The process of claim 14, wherein the adsorber is packed with
adsorbent particles having a particle size of between about 0.5 mm to
about 5 mm.
19. The process of claim 18, wherein the adsorbent particles are selected
from the group consisting of CaLSX and CaX.
20. The process of claim 14, wherein: (a) the adsorber is packed with
adsorbent particles selected from the group consisting of CaLSX and CaX;
(b) the adsorbent particles (i) have a particle size of between about 0.5
mm to about 5 mm and (ii) a heat of hydrogen adsorption of less than
about 5 kcal/mole, a heat of carbon monoxide adsorption of between about
8 to about 12 kcal/mole, and a heat of nitrogen adsorption of greater
than about 5 kcal/mole; (c) the adsorber is purged by depressurizing it
to around 0.00001 bar to around 0.5 bar; and (d) an essentially carbon
monoxide-free hydrogen gas stream is recovered from the adsorber.
21. The process of claim 14, further comprising feeding the essentially
carbon monoxide-free hydrogen gas stream to a hydrogen distribution
system.
22. The process of claim 21, wherein the hydrogen distribution system
includes a hydrogen fuel station for vehicles.
23. The process of claim 14, wherein the essentially carbon monoxide-free
hydrogen gas stream contains around 500 ppm or less methane and around
1,000 ppm or less nitrogen.
24. The process of claim 14, wherein the essentially carbon monoxide-free
hydrogen gas stream contains around 1 to 10 ppb of total impurities.
25. The process of claim 14, wherein the essentially carbon monoxide-free
hydrogen gas stream contains around 100 ppb to around 1,000 ppm of
nitrogen.
26. The process of claim 1, further comprising heating the adsorbent in
the first and second adsorbers to a temperature of between about
250.degree. C. to about 400.degree. C. before feeding the high-purity
hydrogen gas stream to the first or second adsorbers.
27. The process of claim 14, further comprising heating the adsorbent to
a temperature of between about 250.degree. C. to about 400.degree. C.
before feeding the high-purity hydrogen gas stream to the adsorber.
28. The process of claim 1, wherein the zeolite is in binderless form.
29. The process of claim 14, wherein the zeolite is in binderless form.
30. The process of claim 14, wherein the adsorber is purged at a pressure
of between about 0.00001 bar to around 0.5 bar.
31. A process for generating an essentially carbon monoxide-free helium
gas stream, the process comprising: (a) (i) feeding a high-purity helium
gas feed stream for around 30 minutes or more through a first of two
adsorbers that are fluidly connected in parallel or in series and that
are each packed with an adsorbent consisting of a zeolite which is cation
exchanged with a metal other than a transition metal and which contains
less than about 0.5% by weight of a transition metal, and (ii) recovering
a first essentially carbon monoxide-free helium gas stream from the first
adsorber; (b) thereafter purging the first adsorber by (1)
depressurizing it to less than atmospheric pressure, and by (2) (i)
recycling a portion of the first essentially carbon monoxide-free helium
gas stream through the first adsorber, and/or (ii) feeding an inert gas
stream through the first adsorber; and (c) as the first adsorber is
purged, feeding a second portion of the high-purity helium gas feed
stream for around 30 minutes or more through the second of the two
adsorbers and recovering a second essentially carbon monoxide-free helium
gas stream from the second adsorber.
32. The process of claim 31, wherein: (a) the adsorbent has a heat of
helium adsorption of less than about 5 kcal/mole, a heat of carbon
monoxide adsorption of between about 8 to about 12 kcal/mole, and a heat
of nitrogen adsorption of greater than about 5 kcal/mole; and (b) the
high-purity helium gas feed streams are fed to the first and second
adsorbers at a pressure of between about 30 to about 1,000 bar.
33. The process of claim 31, wherein: (a) the two adsorbers are packed
with adsorbent particles selected from the group consisting of CaLSX and
CaX; (b) the adsorbent particles (i) have a particle size of between
about 0.5 mm to about 5 mm and (ii) a heat of helium adsorption of less
than about 5 kcal/mole, a heat of carbon monoxide adsorption of between
about 8 to about 12 kcal/mole, and a heat of nitrogen adsorption of
greater than about 5 kcal/mole; (c) the first adsorber is purged by
depressurizing it to around 0.00001 bar to around 0.5 bar; and (d) an
essentially carbon monoxide-free helium gas stream is recovered from the
two adsorbers.
34. The process for generating an essentially carbon monoxide-free helium
gas stream, the process comprising: (a) (i) feeding a high-purity helium
gas feed stream for around 30 minutes or more through an adsorber that is
packed with an adsorbent consisting of a zeolite which is cation
exchanged with a metal other than a transition metal and which contains
less than about 0.5% by weight of a transition metal, and (ii) recovering
an essentially carbon monoxide-free helium gas stream from the adsorber;
and (b) thereafter purging the adsorber by (1) depressurizing it to less
than atmospheric pressure, and by (2) (i) recycling a portion of the
essentially carbon monoxide-free helium gas stream through the adsorber,
and/or (ii) feeding an inert gas stream through the first adsorber.
35. The process of claim 34, wherein: (a) the adsorbent has a heat of
helium adsorption of less than about 5 kcal/mole, a heat of carbon
monoxide adsorption of between about 8 to about 12 kcal/mole, and a heat
of nitrogen adsorption of greater than about 5 kcal/mole; and (b) the
high-purity helium gas feed stream is fed to the first and second
adsorber at a pressure of between about 30 to about 1,000 bar.
36. The process of claim 34, wherein: (a) the adsorber is packed with
adsorbent particles selected from the group consisting of CaLSX and CaX;
(b) the adsorbent particles (i) have a particle size of between about 0.5
mm to about 5 mm and (ii) a heat of helium adsorption of less than about
5 kcal/mole, a heat of carbon monoxide adsorption of between about 8 to
about 12 kcal/mole, and a heat of nitrogen adsorption of greater than
about 5 kcal/mole; (c) the adsorber is purged by depressurizing it to
around 0.00001 bar to around 0.5 bar; and (d) an essentially carbon
monoxide-free helium gas stream is recovered from the adsorber.
Description
BACKGROUND OF THE INVENTION
[0002] The "Hydrogen Economy" is expected to grow continuously and
hydrogen may eventually supplant fossil fuels as a primary energy source
for many applications. Numerous hydrogen applications are being
developed, including hydrogen-powered fuel cell or internal combustion
vehicles, stationary power applications, backup power units, power grid
management, power for remote locations, and portable power applications
in consumer electronics, business machinery, and recreational equipment.
A significant expansion of the Hydrogen Economy will require marked
improvements in hydrogen purification techniques.
[0003] Because of their short useful life, polymer exchange membrane
(PEM) fuel cells do not yet offer a commercially viable alternative to
traditional power sources. The short lifespan of PEM fuel cells is
attributable in part to membrane poisoning caused by the reaction of
carbon monoxide found in a typical hydrogen gas stream with noble metals
found in PEM's. In certain modes of fuel cell operation (e.g., running
the fuel cell "dead ended"), the concentration of non-reactive trace
impurities like nitrogen and methane can increase and the fuel cell
requires periodic purging to remove the impurities. Thus, the more pure
the hydrogen stream, the more reliable and efficient the fuel cell Since
pipeline-grade hydrogen usually contains 1-10 parts per million (ppm)
carbon monoxide, PEM fuel cells will be poisoned eventually by the carbon
monoxide in a pipeline-grade hydrogen stream.
[0004] U.S. Pat. No. 4,477,267 ("'267 Patent") describes hydrogen
purification pressure swing adsorption ("PSA") processes that use
Ca-zeolite X granulate as an adsorbent. The PSA processes of the '267
Patent do not disclose the use of vacuum recovery of adsorbent, operate
at low feed pressures, and achieve hydrogen recovery in the range of
around 82%.
[0005] U.S. Patent Application Document No. US 20050257685 discloses the
use of a continuous feed supply gas in a multiple bed PSA system,
preferably a three bed hydrogen PSA system, that utilizes shorter beds
having a lower adsorption pressure with an optimum ratio of product
pressurization to adsorption pressure ranges from about 0.20 to about
0.35 for adsorption pressure from 20 psig to 900 psig from a 12-step
cycle and 50 psig to 900 psig for other cycle steps.
[0006] U.S. Patent Application Document No. US 20020110504 discloses an
apparatus for removing carbon monoxide from a hydrogen-rich gas stream.
In one aspect, the hydrogen-rich stream is produced in a hydrogen fuel
cell system which further includes membrane electrode assemblies where
such hydrogen is reacted with oxygen to produce electricity.
[0007] U.S. Pat. No. 5,604,047 discloses methods for lowering the carbon
monoxide content of a CO-containing, hydrogen-rich gas stream by
contacting the gas stream with an adsorbent capable of preferentially
adsorbing the carbon monoxide in the gas stream, the adsorbent being
selected from the group consisting of platinum, palladium, ruthenium,
rhenium, iridium, the carbides and nitrides of tungsten, molybdenum,
vanadium, chromium, tantalum and mixtures thereof.
[0008] U.S. Pat. No. 5,955,214 discloses methods for lowering the carbon
monoxide content of a CO-containing, hydrogen rich gas stream by
contacting the gas stream with a scavenger capable of preferentially
oxidizing the carbon monoxide in the gas stream and then regenerating the
scavenger, the scavenger being selected from the group consisting of
mixed oxides of manganese and copper; mixed oxides of manganese and
copper in combination with mixed oxides of silver, nickel, iron and tin;
mixed oxides of tin and copper; SnO.sub.2--CuO gels; and mixtures
thereof.
[0009] There is a continuing need for improved and commercially
practicable hydrogen and helium purification processes that can generate
essentially carbon monoxide-free hydrogen and helium from, respectively,
pipeline hydrogen and helium. Such hydrogen purification processes would
make pipeline hydrogen a viable energy resource for PEM fuel cells, and
in turn would increase the use of such fuel cells.
BRIEF SUMMARY OF THE INVENTION
[0010] The invention provides vacuum swing adsorption processes that
produce an essentially carbon monoxide-free hydrogen or helium gas stream
from, respectively, a high-purity (e.g., pipeline grade) hydrogen or
helium gas stream using one or two adsorber beds.
[0011] By using physical adsorbents with high heats of nitrogen
adsorption, intermediate heats of carbon monoxide adsorption, and low
heats of hydrogen adsorption, and by using vacuum purging and high feed
stream pressures (e.g., feed pressures of as high as around 1,000 bar)
and feed times of greater than around 30 minutes, pipeline grade hydrogen
can be purified to produce essentially carbon monoxide-free hydrogen or
carbon monoxide, nitrogen, and methane-free hydrogen.
[0012] Also, by using physical adsorbents with high heats of nitrogen
adsorption, intermediate heats of carbon monoxide adsorption, and low
heats of helium adsorption, and by using vacuum purging and high feed
stream pressures (e.g., feed pressures of as high as around 1,000 bar)
and feed times of greater than around 30 minutes, pipeline grade helium
can be purified to produce essentially carbon monoxide-free helium or
carbon monoxide, nitrogen, and methane-free helium. These adsorption
systems can also remove other trace impurities present in the feed
hydrogen or helium including water, carbon dioxide, oxygen and argon.
[0013] Adsorbents used in processes of the invention can be periodically
regenerated by purging and evacuation at sub-atmospheric pressures (e.g.,
pressures of between around 0.00001 bar to around 0.5 bar).
[0014] In one embodiment, the invention provides a process for generating
an essentially carbon monoxide-free hydrogen or helium gas stream, the
process comprising: [0015] (a) (i) feeding a high-purity hydrogen or
helium gas feed stream for a period of around 30 minutes or greater
through a first of two adsorbers that are fluidly connected in parallel
or in series and that are each packed with an adsorbent consisting of a
zeolite which is cation exchanged with a metal other than a transition
metal and which contains less than about 0.5% by weight of a transition
metal, and (ii) depending on whether high-purity hydrogen or helium gas
has been fed to the first adsorber, recovering either a first essentially
carbon monoxide-free hydrogen stream or helium gas stream from the first
adsorber; [0016] (b) thereafter purging the first adsorber by (1)
depressurizing it to less than atmospheric pressure, and by (2) (i)
recycling a portion of the first essentially carbon monoxide-free
hydrogen or helium gas stream through the first adsorber, and/or (ii)
feeding an inert gas stream through the first adsorber; and [0017] (c)
as the first adsorber is purged, feeding a second portion of the
high-purity hydrogen or helium gas feed stream for a period of around 30
minutes or greater through the second of the two adsorbers and recovering
a second essentially carbon monoxide-free hydrogen or helium gas stream
from the second adsorber.
[0018] Preferably, the high-purity hydrogen or helium gas feed streams
are fed to the first adsorber at a pressure of between about 30 to about
1,000 bar.
[0019] In another embodiment, the invention provides a process for
generating an essentially carbon monoxide-free hydrogen or helium gas
stream, the process comprising: [0020] (a) (i) feeding a high-purity
hydrogen or helium gas feed stream for a period of around 30 minutes or
greater through an adsorber that is packed with an adsorbent consisting
of a zeolite which is cation exchanged with a metal other than a
transition metal and which contains less than about 0.5% by weight of a
transition metal, and (ii) depending on whether high-purity hydrogen or
helium gas has been fed to the first adsorber, recovering an essentially
carbon monoxide-free hydrogen or helium gas stream from the adsorber; and
[0021] (b) thereafter purging the adsorber by (1) depressurizing it to
less than atmospheric pressure, and by (2) (i) recycling a portion of the
essentially carbon monoxide-free hydrogen or helium gas stream through
the adsorber, and/or (ii) feeding an inert gas stream through the first
adsorber.
[0022] Preferably, the high-purity hydrogen or helium gas feed streams
are fed to the adsorber at a pressure of between about 30 to about 1,000
bar in the single adsorber bed embodiment described above.
[0023] Adsorbents used in processes of the invention have a high heat of
nitrogen adsorption, an intermediate heat of carbon monoxide adsorption,
and a low heat of hydrogen and helium adsorption. CaLSX is a particularly
preferred example of an adsorbent that can be used in processes of the
invention.
[0024] In a preferred embodiment, processes of the invention use an
adsorbent consisting of a zeolite: (1) that is cation exchanged with a
metal other than a transition metal; (2) that contains less than about
0.5% by weight of a transition metal; and (3) that has a heat of hydrogen
and helium adsorption of less than about 5 kcal/mole, a heat of carbon
monoxide adsorption of between about 8 to about 12 kcal/mole, and a heat
of nitrogen adsorption of greater than about 5 kcal/mole.
[0025] In preferred embodiments, feed temperatures for processes of the
invention range from around -50.degree. C. to around 50.degree. C.
[0026] In one embodiment, processes of the invention can use feed
pressures that range from around 30 to around 1,000 bar and can use
regeneration pressures that vary from around 0.00001 bar to around 0.5
bar.
[0027] Adsorbents used in processes of the invention can be regenerated
rapidly by evacuation and purging (e.g., within around 10 to 30 minutes)
since removed impurities are relatively weakly adsorbed. In one example,
a recycle stream of essentially carbon monoxide-free hydrogen is used to
purge the system by simple evacuation at sub-atmospheric pressure.
Further, since the amount of purge gas required is very small compared to
the volume of gas treated, very high hydrogen recoveries (e.g., greater
than around 99.5%) are obtained. Advantageously, processes of the
invention do not require the equipment and energy needed for thermal
regeneration and can operate over extended periods of time (e.g., around
four hours).
[0028] Processes of the invention can be used to produce a hydrogen or
helium gas stream that is essentially free of all impurities (i.e.,
contains less than 1 ppb total impurities). Since nitrogen is among the
first impurities to break through an adsorption bed, processes of the
invention can be used to produce a nitrogen-reduced hydrogen or helium
gas stream that is essentially free of carbon monoxide and methane.
Processes of the invention can also be used to produce a carbon monoxide
and methane-reduced hydrogen or helium gas stream.
[0029] These and other aspects of the invention are disclosed further in
the following detailed description.
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
[0030] FIG. 1 is a graph of heat of carbon monoxide adsorption versus
carbon monoxide Henry's Law constants, as determined in accordance with
the experiment of Example 1.
[0031] FIG. 2 is a graph of heat of hydrogen adsorption versus carbon
monoxide reversibility, as determined in accordance with the experiment
of Example 1.
[0032] FIG. 3 is a graph of relative bed size for trace carbon monoxide
removal versus heat of carbon monoxide adsorption, as determined in
accordance with the experiment of Example 7.
DETAILED DESCRIPTION OF THE INVENTION
[0033] The following definitions apply unless indicated otherwise.
[0034] A "high-purity hydrogen gas stream" is a hydrogen gas stream which
contains around 99.9% by volume hydrogen on a dry basis (i.e., excluding
water) and which can contain as much as around 1,000 ppm of non-hydrogen
impurities.
[0035] A "high-purity helium gas stream" is a helium gas stream which
contains around 99.9% by volume helium on a dry basis (i.e., excluding
water) and which can contain as much as around 1,000 ppm of non-helium
impurities.
[0036] An "essentially carbon monoxide-free hydrogen gas stream" or an
"essentially carbon monoxide-free helium gas stream" is a hydrogen or
helium gas stream which contains less than about 1 ppm carbon monoxide.
An essentially carbon monoxide-free hydrogen or helium gas stream, while
containing less than about 1 ppm carbon monoxide, can include impurities
such as methane (e.g., around 500 ppm methane) and nitrogen (e.g., around
1,000 ppm nitrogen). In certain embodiments, processes of the invention
can be used to make an essentially carbon monoxide-free hydrogen or
helium gas stream containing around 1-10 ppb total impurities.
[0037] Table 1 illustrates how, in certain embodiments, processes of the
invention can generate a hydrogen feed stream comprising 10 ppm carbon
monoxide, 500 ppm methane, and 1,000 ppm nitrogen. The relative feed time
is the required on-line time for a given bed volume and feed flow rate to
reach the product purity listed. For example, at a relative feed time of
1.0, a hydrogen stream with 100 ppb total impurity (nitrogen) can be
produced. If the feed time is increased by a factor of 10, a CO-free (100
ppb) hydrogen stream can be produced with feed concentrations of methane
(500 ppm) and nitrogen (1,000 ppm).
TABLE-US-00001
TABLE 1
Relative feed time Product Purity
1 100 ppb total impurity (nitrogen)
(99.99999% hydrogen)
3 1,000 ppm nitrogen
(99.9% hydrogen)
10 1,000 ppm nitrogen and 500 ppm methane
(99.85% hydrogen)
[0038] A "non-hydrogen impurity" is any ionic or molecular species or
specie other than hydrogen.
[0039] A "non-helium impurity" is any ionic or molecular species or
specie other than helium.
[0040] Zeolites contain a lattice silica and optionally alumina in
combination with an exchangeable cation such as an alkali or alkaline
earth metal ion. Various oxides may replace the silica and alumina
zeolite components; e.g., germanium oxide, tin oxide, phosphorous oxide,
and mixtures thereof can replace the silica portion. Boron oxide, iron
oxide, gallium oxide, indium oxide, and mixtures thereof can replace the
alumina portion. Zeolites that can be used to make adsorbents used in
processes of the invention include but are not limited to zeolites A, X,
low silica X (LSX), Y, mordenite, chabazite, erionite, offretite, and
clinoptilite. Zeolites used in processes of the invention can be in
binderless form.
[0041] A zeolite that is "cation exchanged with a metal other than a
transition metal" is a zeolite in which a constituent metal is replaced
through techniques well-known to those of ordinary skill in the art with
a cationic metal other than a metal of Groups III-XII of the Periodic
Table. Preferably, the zeolite is cation exchanged with an alkaline earth
metal (i.e., a metal from Group II of the Periodic Table). Most
preferably, the zeolite is cation exchanged with calcium. Typical
cation-exchange techniques involve contacting a zeolite with a solution
containing a salt of the desired replacing cation or cations. Although a
wide variety of salts can be employed, chlorides and other halides,
acetates, nitrates, and sulfates are particularly preferred. The zeolite
is usually calcined prior to the cation-exchange procedure to remove the
organic matter present in the channels and on the surface, which results
in a more effective cation exchange.
[0042] Preferred adsorbents used in processes of the invention can be
made from a LSX zeolite (either powder or formed particles), which
originally has sodium or potassium ions as the charge-compensating
cation. The formed particles can contain clay or another binder or they
may be binderless. Preferred LSX zeolites should have Si/Al ratio of
equal to or less than around 1.2. This material is then hydrated to a
water content of about 15% by weight or greater. In preparing the
zeolite, cations are exchanged sequentially. First, the sodium or
potassium ions, as the case may be, are replaced by calcium cations.
Typically, this is effected by contacting the zeolite with an aqueous
solution of a calcium salt, e.g., calcium chloride, calcium nitrate, or
calcium acetate using known methods. Substantially all of the sodium or
potassium ions are replaced to a level of greater than around 50%,
preferably greater than around 70% of exchangeable calcium cations, using
various contacting methods which are known in the art. Some of the
original cations remain.
[0043] An as-received zeolite typically meets a specification of less
than 1% by weight residual water. However, prior to being loaded into the
adsorbent vessel, a zeolite may have a residual water loading of greater
than around 1% by weight as a result of water adsorption during storage.
In such circumstances, residual water may be removed from the zeolite
prior to the adsorption step by heating the zeolite with an inert gas
stream at a temperature of around 250.degree. to around 400.degree. C.
[0044] For example, once the appropriate level of cation exchange is
achieved, the material is dried to reduce the water concentration to
around 10% by weight or less. Drying can be accomplished in an oven which
is swept preferably with dry, CO.sub.2-free air. Heating may be
continuous in a slow ramp or by stages, up to a temperature of around
250.degree. C., where the sample is held for around 2 to several hours
until the water concentration is around 10% by weight or less. The
adsorbent is then calcined at around 350.degree. C. to around 400.degree.
C. to reduce its water concentration to around 1% by weight or less.
[0045] A "zeolite which is not cation exchanged" means a zeolite in which
a constituent metal has not been exchanged with a cationic metal other
than a metal of Groups III-XII of the Periodic Table.
[0046] "Selectivity" is defined generically as the degree of adsorption
of one component relative to the degree of adsorption of another
component on a given adsorbent. Selectivity of a first component over a
second component is defined specifically herein as the ratio of the
Henry's Law constant of the first component to the Henry's Law constant
of the second component, where the Henry's Law constants are determined
from the respective adsorption isotherms at 30.degree. C. and 70.degree.
C.
[0047] The Henry's Law constant is defined as the initial slope of the
pure gas adsorption isotherm at low adsorbate loading, where the isotherm
is linear. Zeolites that are cation exchanged with a metal other than a
transition metal as defined herein are characterized in that they have a
Henry's Law constant ratio for carbon monoxide/hydrogen or helium at
30.degree. C. (also called carbon monoxide/hydrogen or helium
selectivity) of at least around 100, a Henry's Law constant ratio for
nitrogen/hydrogen or helium at 30.degree. C. (also called
nitrogen/hydrogen or helium selectivity), of at least around 10, and a
Henry's Law constant ratio for methane/hydrogen or helium at 30.degree.
C. (also called methane/hydrogen or helium selectivity), of at least
around 30.
[0048] Adsorbent particles used in processes of the invention can be in
the shape of beads, extrudates, or can be irregular shapes which result
from crushing and sieving. The average particle size of an adsorbent
material in the form of beads or irregular shapes is defined as the
weighted mean of the particle size distribution as determined by standard
methods known in the art. One method is fractionating the adsorbent
particles through a series of standard sieve screens as described in the
Chemical Engineers' Handbook, Fifth Edition, by R. H. Perry and C. H.
Chilton, Section 21, Screening. The average particle diameter of
extrudates can be calculated by methods given in the Chemical Engineers'
Handbook, Fifth Edition, by R. H. Perry and C. H. Chilton, Section 5,
Beds of Solids. Adsorbent particle size can range from around 0.5 mm to
around 5 mm.
[0049] Known adsorbents and getters (particularly adsorbents and getters
used in carbon monoxide removal) have used transition metal-based
adsorbents; transition metal-based adsorbents do not remove impurities
effectively from a bulk hydrogen stream due to hydrogen chemisorption. If
a material chemisorbs hydrogen, its ability to adsorb impurities is
reduced and additional impurities may be generated. For example, if a
material chemisorbs hydrogen, un-adsorbed carbon monoxide may react with
hydrogen to produce methane and water.
[0050] Adsorbents used in processes of the invention are characterized
by: [0051] (1) low heats of hydrogen and helium adsorption (i.e.,
less than about 5 kcal/mole) that correlate with reduced hydrogen and
helium chemisorption (e.g., chemisorption of hydrogen is characterized by
a high heat of adsorption (e.g., greater than about 8-10 kcal/mole));
[0052] (2) intermediate heats of carbon monoxide adsorption (i.e.,
between about 8 to about 12 kcal/mole); and [0053] (3) high heats of
nitrogen adsorption (i.e., heats of nitrogen adsorption of greater than
around 5 kcal/mole). Adsorbents with high Henry's law constants (e.g., 1
mmole/g/atm or greater at 30.degree. C.) for nitrogen are preferred to
facilitate removal of nitrogen and methane impurities from high-purity
hydrogen and helium streams using processes of the invention.
[0054] "Noble metals" include include gold, silver, tantalum, platinum,
and palladium.
[0055] "Capacity" (as in "capacity of physical adsorbents") means the
loading of the gas impurity in weight percent or moles/g at a given
impurity partial pressure and temperature.
[0056] Well-known infrastructure (e.g., pipes, valves, compressors, etc.)
can be used to fluidly connect adsorbers, a high-purity hydrogen or
helium gas stream, and an optional non-hydrogen or helium gas purge
stream to purify the high-purity hydrogen or helium gas stream and
regenerate adsorbents in accordance with the invention. For example,
multiple directional valve configurations known in the art (e.g. as used
in VSA or PSA systems) may be used to control gas flows to and from
adsorbers. Adsorbers can be configured and packed with adsorbents in any
variety of ways that are well known to those of ordinary skill in the
art. Processes of the invention can use radial and axial adsorbers, or
combinations of radial and axial adsorbers, that fluidly connected in
parallel and/or in series and that are packed with one or more adsorbents
as defined herein.
[0057] "Control means" can be associated, e.g., with the adsorbers and
high-purity hydrogen or helium gas stream used in processes of the
invention. The control means can perform a variety of functions,
including regulating the flow rate of the high-purity hydrogen or helium
gas stream to one or both adsorbers.
[0058] "Hydrogen distribution system" includes any system suitable for
the transmission of an essentially carbon monoxide-free hydrogen gas
stream to a hydrogen consumer. A hydrogen distribution system can
transmit an essentially carbon monoxide-free hydrogen gas stream to a
variety of types of hydrogen consumers (including stationary e.g.,
residential and industrial) consumers and vehicular consumers (e.g.,
operators of FCV's, planes, or ships) through a network of interconnected
pipelines and compressors, and if necessary, storage facilities. A
hydrogen distribution system could also include a vehicular (e.g., truck
or train) distribution system. For example, a hydrogen distribution
system can: (1) include a hydrogen fueling station, including but not
limited to a hydrogen fuel station for vehicles, e.g., as described in
U.S. Pat. No. 6,810,925; (2) provide an essentially carbon monoxide-free
hydrogen gas stream which is delivered at a controlled rate of delivery
to receiving tanks of various sizes, e.g., in accordance with the
invention described in U.S. Pat. No. 6,786,245; or (3) provide an
essentially carbon monoxide-free hydrogen gas stream to: (a) an
industrial gas application, (b) a stationary fuel cell, and (c) to a
transportation application (e.g., an airport or a distribution center
that uses forklifts or other vehicles powered in whole or in part by
hydrogen).
[0059] In one embodiment of the invention, a high-purity hydrogen gas
stream at a temperature of between about -50.degree. C. to around
50.degree. C. is purified at pressures of between about 30 to about 1,000
bar using an adsorber that is packed with adsorbent particles consisting
of a zeolite which is cation exchanged with a metal other than a
transition metal and which contains less than about 0.5% by weight of a
transition metal. The adsorber can also be packed with one or more
less-adsorbent materials, e.g., carbon, alumina, silica gel, or a zeolite
which is not cation exchanged.
[0060] Hydrogen purification processes of the invention can be
implemented at a hydrogen delivery station, a hydrogen storage station,
in a hydrogen storage vessel, or at the point of use (e.g. on a car).
[0061] In a preferred embodiment of a process of the invention, only one
bed of adsorbent is used. Since the regeneration process can be
accomplished quickly, the adsorber can be regenerated, e.g., while
hydrogen is not being delivered to a vehicle or fuel cell. However, as
described above, two- bed systems can also be employed in which one bed
purifies a high purity hydrogen or helium gas stream while the other bed
is regenerated.
[0062] The invention is illustrated further in the following non-limiting
examples.
EXAMPLES
Materials and Methods
[0063] The AgLiX zeolite used in the experiments of Examples 1-4 was a
20% Ag/80% LiX zeolite produced in accordance with U.S. Pat. No.
6,432,170. The material was obtained from Zeochem, Louisville, Ky., USA.
[0064] The CaX zeolite used in the experiments of Examples 1, 2, and 5-7
was a CECA (Paris, France) zeolite designated as G586 (86% calcium
exchanged).
[0065] The 13X zeolite used in Examples 1 and 2 was a UOP zeolite (Des
Plaines, Ill.) designated as APG grade.
[0066] The Pd/Pt on alumina used in the experiments of Examples 1 and 2
was a Heraeus (Hanau, Germany) catalyst designated as K-0288.
[0067] The CuCl/alumina zeolite used in the experiments of Examples 1 and
2 was produced in accordance with U.S. Pat. No. 5,175,137.
[0068] The CuCl/zeolite zeolite used in the experiments of Examples 1 and
2 was produced in accordance with U.S. Pat. No. 4,917,711.
[0069] The Ni/alumina used in the experiments of Examples 1 and 2 was an
Engelhard (Iselin, N.J.) getter designated as Ni3298.
[0070] Except for Examples 3 and 5b (which involved helium carrier gas
streams), the experiments of the examples involved hydrogen carrier gas
streams.
Example 1
Conclusions
[0071] Based on the experiments of this example, it was concluded that:
(1) materials that chemisorb H.sub.2 and CO are not suitable for use as
adsorbents in processes of the invention; and (2) low heats of CO
adsorption are required for rapid adsorbent reactivation by simple
evacuation in accordance with the invention.
Adsorption of CO and H.sub.2
[0072] The adsorption of CO and H.sub.2 was measured on a variety of
adsorbents in a standard volumetric adsorption unit. Isotherms were
measured at both 30.degree. C. and 70.degree. C. so that heats of
adsorption could be determined by the Clausius-Clayperon equation.
Henry's law constants (initial isotherm slopes, K H) were also determined
in this way. Henry's law constants were determined at an equilibrium
pressure of 0.001 atm or lower. All adsorption heats reported were
determined at a gas loading of 0.1 mmole/g.
[0073] Initially, the adsorbents were activated in flowing N.sub.2 at
150.degree. C. Between each isotherm, the adsorbent was reactivated
unless otherwise noted. CO adsorption isotherms were measured at
30.degree. C. and 70.degree. C. so that heats of CO adsorption could be
determined. Then H.sub.2 isotherms were also measured at 30.degree. C.
and 70.degree. C. so that heats of H.sub.2 adsorption could be
determined. The adsorbent was then reactivated at 150.degree. C. and
exposed to H.sub.2 at 30.degree. C., 10 atm for 45 minutes. The sample
was then evacuated to 10.sup.-1 torr for 2 hours. Then a CO adsorption
isotherm was measured again at 30.degree. C.
[0074] If the adsorption of H.sub.2 affected the CO capacity, one should
see a drop in the CO capacity on the next CO adsorption measurement.
Table 2 below gives the results of this testing for a variety of
adsorbents. The Henry's law constants listed in Table 2 were measured at
30.degree. C.
TABLE-US-00002
TABLE 2
(mmole/g/atm)
(mole/g/atm) (kcal/mole) (mmole/g/atm) (kcal/mole) K H CO KCO(2)/
Adsorbent K H CO q CO K H H2 q H2 after H2 KCO(1)
AgLiX 375 43.1 11.1 13.7 1.5 0.004
CaX 32 9.2 0.025 2.8 31 0.97
13X 0.48 5.6 0.016 1.8 0.48 1.0
Pd/Pt 53 34.9 1.6 11.8 1.8 0.03
alumina
CuCl/ 6.4 7.2 0.0031 2.2 6.3 0.98
Alumina
CuCl/ 33 13.3 0.035 3.0 24 0.82
Zeolite
Ni/alumina 1015 31.2 78 11.9 107 0.11
[0075] The results in Table 2 show that the Ag, non-Ag noble metal, and
nickel-based materials all have high heats of CO adsorption and high
initial capacity. However, after the material has been exposed to high
pressure H.sub.2, the CO capacity is greatly reduced. The Ag, Ni and
non-Ag noble metal-based materials only show 0.4%, 11% and 3% of their
original CO capacity after H.sub.2 exposure (final column in table). This
result shows that those adsorbents with the highest CO capacity and heat
of adsorption are not preferred in this application. Both the 13X and CaX
materials show their CO capacity is unaffected by the presence of
H.sub.2, but the 13X material has a low CO capacity. The CuCl/alumina
material shows a CO capacity unaffected by CO, but the CO capacity is
low. On the other hand, the CuCl/zeolite adsorbent lost 18% of its
original capacity after H.sub.2 exposure owing to its high heat of CO
adsorption.
[0076] The Ni/alumina sample showed high CO capacity even in the presence
of H.sub.2. However, in the case of the Ni/alumina material, some of the
CO in the gas stream was being reacted with H.sub.2 to form CH.sub.4 and
water (CO+3H.sub.2=CH.sub.4+H.sub.2O). Therefore, the Ni-based material
was removing part of the CO in the feed gas by reaction to form CH.sub.4.
In the production of high purity H.sub.2 it is not desired to add other
impurities into the clean H.sub.2 stream. Thus, materials that chemisorb
H.sub.2 and CO are undesirable.
Heats of CO Adsorption
[0077] In a preferred embodiment of the current invention, it is desired
that the trace impurity removal vessel be regenerated quickly and easily
by simple evacuation to a low absolute pressure (e.g., pressures of
between around 0.00001 bar to around 0.5 bar). The regeneration process
should be completed quickly; there is no need for supplying heat to the
system for desorption; and the H.sub.2 recovery will be very high (only
H.sub.2 loss is void gas, 99%+recovery).
[0078] The data presented in Table 2 reflect the regeneration capacity of
various adsorbents following CO and H.sub.2 adsorption by simple
evacuation. The final column in Table 2 gives the ratio of CO capacity
following 150.degree. C. regeneration and CO capacity after CO and
H.sub.2 adsorption and evacuation at 10.sup.-1 torr for 2 hours. Those
ratios in Table 2 are plotted as a function of heat of CO adsorption in
FIG. 1. As can be seen, at low heats of CO adsorption, the ratio of K1/K2
is essentially unity indicating that the CO laden adsorbent can be fully
regenerated by simple evacuation (no heating or purging). However, once
the heat of adsorption is in excess of 15 kcal/mole, the capacity of the
material after evacuation is about 25% less than the capacity after
regeneration at 150.degree. C. The results in FIG. 1 show that low heats
of CO adsorption are required for rapid adsorbent reactivation by simple
evacuation.
[0079] The same type of plot can be constructed as a function of heat of
adsorption of H.sub.2. As can be seen in FIG. 2, as the heat of H.sub.2
adsorption increases, the CO reversibility decreases. At a heat of
adsorption of 5 kcal/gmole, the CO reversibility is about 75%. Heats of
adsorption greater than 5 kcal/gmole should be avoided.
Example 2
N.sub.2 Capacity and N.sub.2/H.sub.2 Selectivity
[0080] In the experiments of this example, the adsorbents used in the
experiments of Example 1 were tested for N.sub.2 adsorption.
[0081] In some instances, it may be desired to produce H.sub.2 that is
free of any impurities. If the synthesis gas used to produce the H.sub.2
is formed by the steam reforming of methane, then the weakest adsorbing
component in the feed mixture to the PSA purification equipment is
N.sub.2. Therefore, a N.sub.2 removal material is required. Trace N.sub.2
removal is typically accomplished by use of reactive media. For example,
it is well known that titanium can react at elevated temperatures with
N.sub.2 to form titanium nitride. Other metals can also react with
N.sub.2 including Li, Mg and Zr.
[0082] Physical adsorbents were used for trace N.sub.2 removal. Even
though the capacity of physical adsorbents is much less than chemical
adsorbents, the reversible nature of the process (adsorbents are
regenerable), the ability to regenerate quickly, and lack of side
chemical reactions are desired properties.
[0083] Table 3 gives the Henry's law constants for N.sub.2 adsorption at
30.degree. C. and the heats of N.sub.2 adsorption on the adsorbents
tested in the experiments of Example 1.
TABLE-US-00003
TABLE 3
(mmole/g/atm) (kcal/mole)
Adsorbent K H N.sub.2 @ 30.degree. C. q N.sub.2 S N.sub.2/H.sub.2 @
30.degree. C.
AgLiX 3.5 7.2 0.31
CaX 3.1 6.7 124
13X 0.20 4.3 12.5
Pd/Pt alumina 0.0073 2.1 0.0046
CuCl/alumina 0.011 2.2 3.5
CuCl/zeolite 0.12 3.9 3.4
Ni/alumina 0.0051 2.0 0.000064
[0084] In all cases, the N.sub.2 isotherms were totally reversible by
evacuation at 10.sup.-1 torr for 2 hours at 30.degree. C. This shows that
in all cases the N.sub.2 is physically adsorbed. The AgLiX, Pd/Pt
alumina, and Ni/alumina materials all show selectivity for H.sub.2 over
N.sub.2 and are not useful for the application. The 13X, CuCl/alumina and
CuCl/zeolite materials all show N.sub.2 capacities too low to be of
interest. Only the CaX material shows reasonable N.sub.2 capacity and
N.sub.2/H.sub.2 selectivity.
Example 3
AgLiX CO Capacity
[0085] CO breakthrough curves were measured on AgLiX at 25.degree. C. and
150 psig. The feed gas contained 500 ppm CO in He, the total adsorbent
weight was 33 grams and the flow rate was 1.8 standard liters per minute.
Prior to breakthrough measurements, the material was regenerated in He at
150.degree. C. and repressurized with He to 150 psig. From integration of
the breakthrough curves, the CO capacity of the material was determined
to be 0.53 mmole/g (1.5 wt %). That is a significant capacity given the
low inlet pressure of CO in the experiment.
Example 4
Low Heat of H.sub.2 Adsorption
[0086] A breakthrough was measured as described in Example 3, except that
the feed gas was 500 ppm CO in H.sub.2. Prior to the experiments, the
AgLiX was repressurized in H.sub.2 to 150 psig. From integration of the
breakthrough curve, the CO capacity was determined to be 0.042 mmole/g
(0.12 wt %). This result shows that the CO capacity of the AgLiX is
affected substantially by the carrier gas. Since H.sub.2 is chemisorbed
by the material, the CO capacity in the presence of H.sub.2 is
significantly lower than that when He is the carrier gas. This indicates
that adsorbents used in the invention should have a low heat of H.sub.2
adsorption.
Example 5
CaX Adsorbent CO Capacity
[0087] CO breakthrough curves were also measured on CaX (CECA G586) at
the conditions described in Example 4. The CO capacity as determined by
integration of the breakthrough curve was 0.20 mmole/g (0.56 wt %). This
is over four- times higher than that obtained with AgLiX from H.sub.2
carrier gas, despite the fact that the heat of CO adsorption was almost
five times higher on AgLiX.
Example 5A
CaLSX Adsorbent CO Capacity
[0088] CO breakthrough curves were also measured on CaLSX (CECA G5L86) at
the conditions described in Example 4. The LSX material has a Si/Al ratio
of 1.0 vs 1.2 for G586. The CO capacity as determined by integration of
the breakthrough curve was 0.25 mmole/g (0.70 wt %). This shows that the
LSX form of CaX adsorbs more CO owing to its lower Si/Al ratio and higher
cation content than standard X zeolite.
Example 5B
CaLSX Adsorbent CO Capacity in He Carrier
[0089] CO breakthroughs were also measured on CaLSX (CECA G5L86) at the
conditions described in Example 5A, but the carrier gas was changed from
H.sub.2 to He. The CO capacity as determined by integration of the
breakthrough curve was 0.29 mmole/g (0.81 wt %). This result shows that
the current process to purify high purity H.sub.2 can also be used to
purify high purity He.
Example 6
CaX Adsorbent CO Capacity Recovery
[0090] Following the experiment described in Example 5, the CaX sample
was evacuated for 2 hours at 0.1 torr and the breakthrough curve was
re-run. The measured breakthrough capacity at the conditions described
above was 0.21 mmole/g, essentially the same as in Example 5. This result
shows that only simple evacuation for a 2 hour period is sufficient to
recover the CO capacity of the CaX adsorbent.
Example 7
Bed Size Required for Impurity Removal
[0091] The CO capacity following H.sub.2 adsorption and evacuation is
given in Table 1 (next to the last column). FIG. 3 shows a plot of
relative CO capacity versus heat of CO adsorption, normalized to the CO
capacity of CaX=1. The results with Ni/alumina are not contained in this
plot, since the CO capacity obtained was actually a mixture of adsorption
and reaction (to form water and methane). From FIG. 3, it is clear that
the preferred materials from the bed size perspective have heats of CO
adsorption from about 8 to 15 kcal/mole. If the heats are below 8
kcal/mole, the CO capacity is too low and above 15 kcal/mole, the CO
becomes difficult to desorb.
Example 8
TSA and VSA Regeneration
[0092] In processes of the invention, H.sub.2 impurities (CO, CH.sub.4,
N.sub.2) are adsorbed physically; adsorbents can be regenerated quickly
with low loss of product H.sub.2 (high H.sub.2 recovery). Typically, for
trace impurity removal, temperature swing adsorption (TSA) is the
preferred process cycle. That is primarily because TSA's typically yield
higher pure gas recovery than pressure swing adsorption (PSA) or vacuum
swing adsorption (VSA) systems. Table 4 below compares TSA and VSA
processes for trace CO removal from H.sub.2 using CaX (G586) as the
adsorbent. The feed pressure is 800 psig, the CO impurity level is 10
ppm, the feed temperature is 25.degree. C. and the bed volume is 3
ft.sup.3.
TABLE-US-00004
TABLE 4
Gas Regeneration Regeneration Regeneration Regeneration Heater H.sub.2
Cycle processed Temperature Pressure Time Flow size recovery
TSA 125,000 100.degree. C. 1.5 bara 16 hours 8000 SCF 0.6 kw 93.6%
SCF
VSA 125,000 25.degree. C. 0.001 bara 4 hours 120 SCF 0 99.9%
SCF
The results in Table 4 show that for the VSA process, the regeneration
time is shorter, the regeneration flow is less and the H.sub.2 recovery
is higher. In addition, the VSA system 5 does not require any equipment
or insulation for heating and cooling the vessel.
Example 9
TSA and VSA Regeneration
[0093] N.sub.2 removal from a H.sub.2gas stream was determined in an
experiment designed in 10 accordance with Example 8. The feed pressure,
temperature, bed size and CaX adsorbent were the same as described in
Example 8 and the N.sub.2 impurity level was 500 ppm. Table 5 below
compares the process performance of a TSA vs a VSA.
TABLE-US-00005
TABLE 5
Gas Regeneration Regeneration Regeneration Regeneration Heater H.sub.2
Cycle processed Temperature Pressure Time Flow size recovery
TSA 12,000 100.degree. C. 1.5 bara 16 hours 8000 SCF 0.6 kw 33.3%
SCF
VSA 12,000 25.degree. C. 0.001 bara 4 hours 50 SCF 0 99.6%
SCF
The vessel processed much less gas to N.sub.2 removal versus CO removal
since N.sub.2 was more weakly adsorbed. The H.sub.2 recovery for the VSA
system remained at over 99%, while the TSA recovery was only 33%. These
results show the advantage of using physical adsorbents with a vacuum
regeneration process.
[0094] Although illustrated and described herein with reference to
certain specific embodiments, the present invention is nevertheless not
intended to be limited to the details shown. Rather, various
modifications may be made in the details within the scope and range of
equivalents of the claims and without departing from the spirit of the
invention.
* * * * *