| United States Patent Application |
20070138917
|
| Kind Code
|
A1
|
|
Schultz; Jeffrey Patrick
;   et al.
|
June 21, 2007
|
Ferroelastic ceramic-reinforced metal matrix composites
Abstract
Composite materials comprising ferroelastic ceramic particulates dispersed
in a metal matrix are capable of vibration damping. When the ferroelastic
ceramic particulates are subjected to stress, such as the cyclic stress
experienced during vibration of the material, internal stresses in the
ceramic cause the material to deform via twinning, domain rotation or
domain motion thereby dissipating the vibrational energy. The
ferroelastic ceramic particulates may also act as reinforcements to
improve the mechanical properties of the composites. The composite
materials may be used in various structural components in vehicles,
aircraft, spacecraft, buildings and tools.
| Inventors: |
Schultz; Jeffrey Patrick; (Blacksburg, VA)
; Asare; Ted Ankomahene; (Blacksburg, VA)
; Poquette; Ben David; (Blacksburg, VA)
; Kampe; Stephen Lynn; (Floyd, VA)
|
| Correspondence Name and Address:
|
PIETRAGALLO, BOSICK & GORDON LLP
ONE OXFORD CENTRE, 38TH FLOOR
301 GRANT STREET
PITTSBURGH
PA
15219-6404
US
|
| Serial No.:
|
584861 |
| Series Code:
|
11
|
| Filed:
|
October 23, 2006 |
| U.S. Current Class: |
310/358 |
| U.S. Class at Publication: |
310/358 |
| Intern'l Class: |
H01L 41/187 20060101 H01L041/187 |
Goverment Interests
GOVERNMENT CONTRACT
[0002] The United States Government has certain rights to this invention
pursuant to Contract No. DAA 19-01-1-0714 awarded by the U.S. Army
Research Office.
Claims
1. A method of damping vibrations in a structural component comprising
forming at least a part of the structural component from a composite
material comprising a metal matrix and ferroelastic ceramic particulates
in the metal matrix.
2. The method of claim 1, wherein the ferroelastic ceramic particulates
comprise at least one oxide of a metal comprising Ba, Sr, Ca, Pb, Ti, Zr
and/or Nb.
3. The method of claim 1, wherein the ferroelastic ceramic particulates
comprise BaTiO.sub.3, ZnO, PbTiO.sub.3, Pb(Ti,Zr)O.sub.3,
Pb(Mg.sub.1/3Nb.sub.2/3)O.sub.3, (Ba,Sr)TiO.sub.3 and/or
Pb(La,Ti,Zr)O.sub.3.
4. The method of claim 1, wherein the ferroelastic ceramic particulates
comprise BaTiO.sub.3.
5. The method of claim 1, wherein the ferroelastic ceramic particulates
comprise from about 5 to about 65 volume percent of the composite.
6. The method of claim 1, wherein the ferroelastic ceramic particulates
comprise from about 20 to about 50 volume percent of the composite.
7. The method of claim 1, wherein the ferroelastic ceramic particulates
are substantially equiaxed.
8. The method of claim 1, wherein the ferroelastic ceramic particulates
are substantially elongated.
9. The method of claim 1, wherein the ferroelastic ceramic particulates
are substantially disc shaped.
10. The method of claim 1, wherein the ferroelastic ceramic particulates
have an average particle size of from about 0.5 micron to about 2 mm.
11. The method of claim 1, wherein the ferroelastic ceramic particulates
have an average particle size of from about 0.5 to about 100 microns.
12. The method of claim 1, wherein the metal matrix comprises Cu, Al, Fe,
Pb, Mg, Ni, Ti, Co, Mo, Ta, Nb, W, Ni and/or Sn.
13. The method of claim 1, wherein the metal matrix comprises Cu, Sn, Ti,
Al, Fe, Ni and/or Co.
14. The method of claim 1, wherein the metal matrix comprises from about
35 to about 95 volume percent of the composite.
15. The method of claim 1, wherein the metal matrix comprises from about
50 to about 80 volume percent of the composite.
16. The method of claim 1, wherein the composite material has a yield
strength of at least 10 MPa.
17. The method of claim 1, wherein the composite material has a fracture
toughness of at least 5 MPa m.
18. The method of claim 1, wherein the composite material has a vibration
damping loss coefficient of greater than 1.times.10.sup.-4.
19. The method of claim 1, wherein the ferroelastic ceramic particulates
undergo twinning under cyclic loading.
20. The method of claim 19, wherein the twinning is reversible.
21. The method of claim 19, wherein the twinning comprises 90 degree
twinning of crystallographic lattice planes of the ferroelastic ceramic
particulates.
22. The method of claim 1, wherein the ferroelastic ceramic particulates
are randomly oriented within the metal matrix.
23. A vibration damping structural component comprising a composite
material including a metal matrix and ferroelastic ceramic particulates
dispersed in the metal matrix.
24. A method of making a vibration damping composite material by
dispersing ferroelastic ceramic particulates in a metal matrix to thereby
produce the vibration damping composite material.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation-in-part of U.S. patent
application Ser. No. 10/851,022 filed May 23, 2003, which is herein
incorporated by reference.
FIELD OF THE INVENTION
[0003] The present invention relates to ferroelastic ceramic-reinforced
metal matrix composite materials which are useful for structural
applications, and which are capable of passively damping vibrations.
BACKGROUND INFORMATION
[0004] Structural materials and components that would benefit from
vibration damping include automobile components, aircraft components,
marine components, building components, hand tools, sports equipment,
propulsion units, space structures, platforms and the like.
[0005] Many materials used in various structural applications possess
relatively poor vibration damping characteristics. Vibration damping in
structural high-load components is currently achieved through the use of
external components such as elastomeric mounting materials or actively
controlled vibration dampers. Vibration reduction is thus achieved
through the use of damping materials and components that are often added
extrinsically to the existing structure.
[0006] The present invention has been developed in view of the foregoing.
SUMMARY OF THE INVENTION
[0007] The present invention provides a metal matrix composite material
reinforced with discontinuous ferroelastic ceramic particulates, which
are dispersed in the metallic matrix. The inclusion of ferroelastic
ceramic particulates allows the composite to exhibit exceptional passive
damping capabilities while maintaining a high degree of structural
strength. The composites provide passive vibration damping through the
conversion of strain to twinning of the ferroelastic domains in response
to an applied stress. The present composite materials can be used in high
load applications without the need for additional vibration damping
materials. Additionally, the matrix may be further strengthened through
dispersion strengthening mechanisms that involve the presence of
effective obstacles to dislocation motion. Improved combinations of
structural strength and vibration damping are achieved with the present
materials.
[0008] An aspect of the present invention is to provide a method of
damping vibrations in a structural component by forming at least part of
the structural component from a composite material comprising a metal
matrix and ferroelastic ceramic particulates dispersed therein.
[0009] Another aspect of the present invention is to provide a vibration
damping structural component comprising a composite material including a
metal matrix and ferroelastic ceramic particulates dispersed in the metal
matrix.
[0010] A further aspect of the present invention is to provide a method of
making a vibration damping composite material by dispersing ferroelastic
ceramic particulates in a metal matrix to thereby produce the vibration
damping composite material.
[0011] These and other aspects of the present invention will be more
apparent from the following description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] FIG. 1 is a partially schematic illustration of a composite
material comprising a metal matrix with ferroelastic ceramic particulates
dispersed therein in accordance with an embodiment of the present
invention.
[0013] FIG. 2a-2c. illustrate spherical, spheroidal and disc shapes of
ferroelastic ceramic particulates, respectively, in accordance with
embodiments of the present invention.
[0014] FIG. 3 is a graph illustrating vibration damping characteristics
for a composite material comprising a Cu--Sn metal matrix with 50 volume
percent BaTiO.sub.3 ferroelastic ceramic particulates dispersed therein
in accordance with an embodiment of the present invention, showing an
increase in vibration damping ability below the Curie temperature of the
BaTiO.sub.3 reinforcements.
[0015] FIG. 4 is an graph illustrating normalized peak intensity at a
first and second detector for BaTiO.sub.3 (200) and (002) planes from in
situ neutron diffraction during cyclic loading of a (Cu--Sn)BaTiO.sub.3
composite material of the present invention at 25.degree. C.
[0016] FIG. 5 is a micrograph of a Ni--BaTiO.sub.3 composite material
produced in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION
[0017] FIG. 1 schematically illustrates a composite material 10 capable of
damping vibrations in accordance with an embodiment of the present
invention. The composite 10 comprises a metal matrix 12 and ferroelastic
ceramic particulates 14 dispersed in the metal matrix 12. When vibrations
occur in the composite 10, the metal matrix 12 and ferroelastic
particulates 14 are strained. This induces twinning, which is also
referred to as domain motion or domain rotation, within the ferroelastic
particulates 14. The composite 10 is thus able to transfer incoming
vibrations into energy used to form twins in some of the ferroelastic
domains. The ferroelastic ceramic particulates 14 may also strengthen the
metal matrix 12 through common dispersion strengthening mechanisms such
as dislocation motion hindering.
[0018] As used herein, the terms "structural material" and "structural
component" mean materials and components that are subjected to mechanical
loading during use. Such mechanical loading may include vibration as well
as compression, tension, bending, multiaxial loading, and the like.
[0019] As used herein, the term "metal matrix" means an interconnected or
continuous network comprising at least one metal. The metal matrix may
comprise a single metal, metal alloys and intermetallics. The metal
matrix may also have suitable mechanical properties for use in structural
applications, such as adequate strength, fracture toughness and fatigue
resistance. For example, the metal matrix of the composite material may
have a yield strength of at least 10 to 20 MPa, and may have a fracture
toughness of at least 5 to 10 MPa m.
[0020] Some suitable matrix metals include Cu, Al, Fe, Pb, Mg, Ni, Ti, Co,
Mo, Ta, Nb, W, Ni, Zn and Sn, and combinations thereof, including
commercial alloys within each of these metallic groups. Preferred matrix
metals include Cu, Zn, Sn, Ti, Al, Fe, Ni and Co, and combinations
thereof.
[0021] In one embodiment, the matrix metal has a relatively low sintering
temperature in order to avoid damage to certain types of ferroelastic
ceramic particulates. Matrix metal sintering temperatures below about
850.degree. C. may be preferred, e.g., below 800 or 700.degree. C.,
depending on the type of ferroelastic ceramic dispersed in the metal
matrix. The matrix metal may also have a relatively low melting
temperature for some applications. For example, melting temperatures
below about 1,000.degree. C., e.g., below 900 or 800.degree. C. may be
preferred for the matrix metal.
[0022] The matrix metal typically comprises from about 35 to about 95
volume percent of the composite material, for example, from about 50 to
about 80 volume percent of the composite material.
[0023] As used herein, the term "ferroelastic ceramic" means a
ferroelectric material which undergoes twinning, domain rotation or
domain motion of the crystallographic lattice planes when subjected to
stress caused by vibrations, acoustical energy, compression, tension,
bending, multiaxial loading and the like. The ferroelastic ceramic may
comprise any suitable composition which produces the desired vibration
damping effect when dispersed in a metal matrix, and which does not react
with the matrix metal to an undesirable extent.
[0024] Some suitable ferroelastic ceramics for use in accordance with the
present invention include AgNbO.sub.3, AgTaO.sub.3, AlN, BaTiO.sub.3,
(Ba,Ca)TiO.sub.3, Ba.sub..4Na.sub..2NbO.sub.3, BaNb.sub.2O.sub.6,
(Ba,Pb)TiO.sub.3, (Ba,Sr)Nb.sub.2O.sub.6, (Ba,Sr)TiO.sub.3,
Ba(Ti,Zr)O.sub.3, (Ba.sub.0.777Ca.sub.0.133Pb.sub.0.090)TiO.sub.3, BeO,
Bi.sub.3TiNbO.sub.9, Bi.sub.3TiTaO.sub.9, Bi.sub.4Ti.sub.3O.sub.12,
Bi.sub.5Ti.sub.3GaO.sub.15, Bi.sub.5Ti.sub.3FeO.sub.15,
Bi.sub.2PbNb.sub.2O.sub.9Bi.sub.2PbTa.sub.2O.sub.9,
Bi.sub.3PbTi.sub.2NbO.sub.12, Bi.sub.4PbTi.sub.4O.sub.15,
Bi.sub.4Pb.sub.2Ti.sub.5O.sub.18, Bi.sub.2CaNb.sub.2O.sub.9,
Bi.sub.2CaTa.sub.2O.sub.9, Bi.sub.4CaTi.sub.4O.sub.15,
Bi.sub.2SrNb.sub.2O.sub.9, Bi.sub.2SrTa.sub.2O.sub.9,
Bi.sub.4SrTi.sub.4O.sub.15, Bi.sub.4Sr.sub.2Ti.sub.5O.sub.18,
Bi.sub.2BaNb.sub.2O.sub.9, Bi.sub.2BaTa.sub.2O.sub.9,
Bi.sub.3BaTi.sub.2NbO.sub.12, Bi.sub.4BaTi.sub.4O.sub.15,
Bi.sub.4Ba.sub.2Ti.sub.5O.sub.18, Bi.sub.4.5Na.sub.0.5Ti.sub.4O.sub.15,
Bi(Na,K)Ti.sub.2O.sub.6, Bi.sub.4.5K.sub.0.5Ti.sub.4O.sub.15,
BiFeO.sub.3, Bi.sub.12GeO.sub.20, CdS, CdSe, CdTe,
C.sub.2H.sub.4(NH.sub.3).sub.2(C.sub.4H.sub.4O.sub.6),
(CH.sub.2CF.sub.2).sub.n, C.sub.6H.sub.14N.sub.2O.sub.6,
Cd.sub.2Nb.sub.2O.sub.7, CuCl, GaAs,
K.sub.2C.sub.4H.sub.4O.sub.6-0.5H.sub.2O, KH.sub.2PO.sub.4,
(K,Na)NbO.sub.3, KNbO.sub.3, K(Nb,Ta)O.sub.3, LiGaO.sub.2, LiNbO.sub.3,
LiTaO.sub.3, LiIO.sub.3, (Na.sub.0.5K.sub.0.5)NbO.sub.3, (hot pressed),
(Na,Ca)(Mg,Fe,Al,Li),
3Al.sub.6-(BO.sub.3).sub.3(Si.sub.6O.sub.18)(OH,F).sub.4,
(Na,Cd)NbO.sub.3, NaNbO.sub.3, Na(Nb,Ta)O.sub.3, (Na,Pb)NbO.sub.3,
Na.sub.0.5Bi.sub.4.5TiO.sub.15, NaKC.sub.4H.sub.4O.sub.6-4H.sub.2O,
NH.sub.4H.sub.2PO.sub.4, ND.sub.4D.sub.2PO.sub.4,
Pb.sub.0.925La.sub.0.05Zr.sub.0.56Ti.sub.0.44O.sub.3,
(Pb.sub.0.58Ba.sub.0.42)Nb.sub.2O.sub.6, (Pb,Ba)(Ti,Sn)O.sub.3,
(Pb,Ba)(Ti,Zr)O.sub.3,
(Pb.sub.0.76Ca.sub.0.24)[Co1/2W1/2).sub.0.04Ti.sub.0.96]O.sub.3+2 mol %
MnO, PbHfO.sub.3,.sub.0.65Pb(Mg1/3Nb2/3)O.sub.3-0.35PbTiO.sub.3,
PbNb.sub.2O.sub.6, Pb(Nb,Ta).sub.2O.sub.6, PbSnO.sub.3,
(Pb,Sr)Nb.sub.2O.sub.6, (Pb,Sr)(Ti,Zr)O.sub.3, PbTiO.sub.3,
PbTiO.sub.3-BiFeO.sub.3, PbTiO.sub.3-Pb(Fe.sub.0.5Nb.sub.0.5)O.sub.3,
PbTiO.sub.3-Pb(Mg1/3Nb2/3)O.sub.3, PbTiO.sub.3-Pb(Zn1/3Nb2/3)O.sub.3,
Pb(Ti,Sn)O.sub.3, Pb(Ti,Zr)O.sub.3,
Pb(Ti,Zr)O.sub.3-Pb(Fe.sub.0.5,Nb.sub.0.5)O.sub.3,
Pb(Ti,Zr)O.sub.3-Pb(Mg1/3Nb2/3)O.sub.3,
Pb(Ti,Zr)O.sub.3-Pb(Ni1/3Nb2/3)O.sub.3, Pb(Ti,Zr)O.sub.3,
Pb(Ti,Zr,Sn)O.sub.3, PbZrO.sub.3, PbZrO.sub.3BaZrO.sub.3,
Pb(Zr,Sn,Ti)O.sub.3, g-Se, a-SiO.sub.2, SrBi.sub.4TiO.sub.15,
Sr.sub.2Ta.sub.2O.sub.7, SrTiO.sub.3, WO.sub.3, ZnO, b-ZnS, ZnSe, ZnTc.
[0025] One group of ferroelastic ceramics suitable for use in accordance
with the present invention includes oxides of metals selected from Ba,
Sr, Ca, Pb, Ti, Zr, Mg, La and/or Nb. For example, the ferroelastic
ceramics may comprise Pb(Mg1/3Nb2/3)O.sub.3 (PMN) or metal titanates such
as BaTiO.sub.3, PbTiO.sub.3, Pb(Ti,Zr)O.sub.3 (PZT) and/or
Pb(La,Ti,Zr)O.sub.3 (PLZT), with BaTiO.sub.3 and PbTiO.sub.3 being
particularly suitable ferroelastic ceramics. Metal oxides such as ZnO and
SiO.sub.2 may also be suitable.
[0026] The ferroelastic ceramic is provided in the form of particulates
which may have any desired shape such as equiaxed, elongated, plate, rod,
fiber, and ellipsoidal shapes. FIGS. 2a, 2b and 2c illustrate spherical,
spheroidal and disc-shaped particulates, respectively. The particulates
are preferably discontinuous and are dispersed in the metal matrix. The
particulates may have any desired size, for example, average diameters of
from about 0.5 microns to about 2 mm may be suitable, typically from
about 0.5 microns to about 100 microns. Disc-shaped reinforcements may
provide high levels of twinning. Reinforcement geometries that favor high
load transfer from the matrix to the reinforcement (aspect ratios less or
greater than one) will lead to higher damping potential as predicted by
this model.
[0027] A composite was made by blending Cu, Sn and BaTiO.sub.3, followed
by liquid phase sintering at 820.degree. C. for 6 minutes to form a
(Cu--Sn)BaTiO.sub.3 composite material. Referring now to FIG. 3, a plot
of the damping capacity (tan delta) as a function of temperature for the
Cu--Sn matrix with bulk BaTiO.sub.3 particulates. Composites with 30 and
50 percent BaTiO.sub.3 by volume were tested. Tan delta is a loss
coefficient representing damping capability. Below the Curie temperature,
damping in the composites is due to three mechanisms:
ferroelastic-damping from the reinforcement, composite damping due to
interfacial relations, and matrix twinning. Above the Curie temperature
only the latter two mechanisms contribute to damping in the composites. A
distinct decrease in the damping capacity of the BaTiO.sub.3 is observed
at the Curie temperature. Thus, the damping properties of the composite
are due in part to the ferroelastic character of BaTiO.sub.3 below the
Curie temperature. Ferroelastic damping results from the stress-induced
twinning of the ferroelastic domains during cyclic loading. Reorientation
of the domains occurs by formation of the 90 degree twins.
[0028] The ferroelastic ceramic particulates typically comprise from about
5 to about 65 volume percent of the composite, typically from about 20 to
about 50 volume percent. Each ferroelastic ceramic particulate may
comprise a single crystal, or may comprise multiple crystals or grains.
The ferroelastic particulates can be randomly dispersed and oriented
within metal matrix with respect to any reference direction. The present
composite materials possess favorable vibration damping, e.g., a
vibration damping loss coefficient of greater than 1.times.10.sup.-4. For
example loss coefficients (tan.delta.) of greater than 0.1 may be
achieved, typically greater than 0.001.
[0029] The composite materials may be formed by densifying techniques
following processes such as conventional blending, solvent-mediated
reaction synthesis (SMRS) and mechanical alloying (MA). SMRS is performed
by formulating and blending precursor constituents of the nominal
composite formulation desired. If thermodynamically favorable, a
synthesis reaction can be initiated, e.g., using an induction power
heating source. The as-synthesized product may be crushed to ensure
homogeneity, and subsequently densified using powder metallurgy
techniques such as sintering, hot isostatic pressing or hot pressing.
Mechanical alloying is performed by formulating and ball milling
precursor constituents of the desired nominal composite formulation. The
milling provides energy to initiate the synthesis reaction. The
as-synthesized product is densified using powder metallurgy techniques
such as sintering, hot isostatic pressing or hot pressing. If produced
using a solvent-mediated, in situ reaction synthesis technique, such a
composite may derive benefit from certain microstructural attributes
known to be characteristic of the process, notably, clean
matrix-particulate interfaces, single crystal reinforcement, and a broad
ability to vary reinforcement size and volume fraction.
[0030] Characterization of multifunctional composite materials can be
difficult due to shielding of the embedded reinforcement by the matrix.
Specifically, in the case of the ferroelastic reinforced metal matrix
composites, the metal matrix physically and electrically shields the
ferroelastic particulates, thus prohibiting direct electrical and
dimensional observations as a means of quantifying domain motion under an
applied load. However, observation of the ferroelectric particulates was
accomplished by measuring lattice strain, by neutron diffraction, in the
matrix and reinforcement simultaneously under applied load in two
orthogonal directions. The spectrometer used a horizontal load frame that
is oriented such that the loading axis is 45 degrees from the incident
neutron beam and the detector banks are positioned on both sides of the
load frame oriented at 90 degrees relative to the load frame. The
orientation of the load frame and location of the detector banks with
respect to the incident beam are such that crystallographic planes which
diffract into one detector bank have lattice plane (002) normals
perpendicular to the loading direction and crystallographic planes which
diffract into a second detector bank have lattice plane (200) normals
parallel to the loading direction. Accordingly, orientation of a
tetragonal unit cell will have diffraction of (002) planes into detector
bank 1 and (200) planes into detector bank 2. If the unit cell was
rotated +/-90.degree. relative to the incident beam, as would occur in
twinning, then the banks into which the planes diffract would switch
because of the 90.degree. rotation of the planes normals. Thus, changes
in the ratio of peak intensities of the (200) and (002) planes in a
single bank are indicative of twinning.
[0031] To confirm that stress transfer from the matrix to the
reinforcement leads to twinning in the reinforcement, in situ neutron
diffraction patterns were collected during cyclic compression loading on
a (Cu--Sn)-BaTiO.sub.330 vol. % sample. The form of the cyclic
compressive loading was sinusoidal, an amplitude of 10 MPa superimposed
on a constant compressive stress of 30 MPa; neutron diffraction patterns
were collected for cycles 1, 2, 5, 10, 25, and 50. FIG. 4 shows the
normalized peak intensities for the (002) and (200) planes as a function
of the macroscopic stress state of the composite for cycles 5, 10, 25,
and 50. Peak intensities were determined from single peak fits to neutron
diffraction patterns from the +90.degree. detector bank. In a tetragonal
system such as BaTiO.sub.3, changes in the ration of the (002) and (200)
peak intensities with applied stress are a direct observation of
deformation twinning.
[0032] FIG. 4 shows that as the magnitude of the macroscopic compressive
load increases the number of (002) planes satisfying the Bragg condition
decreases and the number of (200) planes meeting the Bragg condition
increases; upon unloading the intensities in the two peaks return to
their initial values. Over the applied stress range of -20 to -40 MPa,
increasing the compressive load results in the formation of deformation
twins with (002) lattice-plane-normal preferentially oriented
perpendicular to the loading direction and as the compressive load is
removed detwinning occurs. A linear least squares fit of the intensity as
a function of stress is also shown on the figure for both planes. The
slope of the lines is proportional to number of domains with a plane
normal oriented such that Bragg condition is met. The slope of the (200)
line is half the (002) because there are twice as many (200) planes as
(002) planes and the absolute intensity changes for the (200) and (002)
planes are equal, thus when the intensity is normalized slopes are
different by a factor of 1/2. This supports the conclusion that the
observed twinning/detwinning that occurs during cyclic loading, as
observed by in situ neutron diffraction, leads to enhanced damping in
ferroelastic reinforced metal matrix composites below the Curie
temperature.
[0033] Another composite material comprising a nickel matrix and
BiTiO.sub.3 ferroelectric particulates was made. The composite was made
by an electroplating technique referred to as electroforming. BaTiO.sub.3
was suspended in a nickel-electroplating bath and as the nickel is plated
onto the substrate (cathode) some BaTiO.sub.3 is incorporated into the
nickel structure being deposited. Coating the BaTiO.sub.3 with a metal
can increase the amount of BaTiO.sub.3 incorporated into the nickel. The
metal coating can be applied to the BaTiO.sub.3 by electroless plating or
other processes which can be used to deposit metal on nonconductors. FIG.
5 is a photomicrograph of the resultant Ni--BaTiO.sub.3 composite
material.
[0034] The present composite materials can be used in any applications
where strength and damping are important system requirements. A great
flexibility in synthesis routes and processing allows for a high degree
of composite system design. Through variances in reaction system
stoichiometry and chemistry, these composites can be tailored to meet a
great number of performance criteria including corrosion, fatigue, and
creep resistance, and mechanical property levels such as high hardiness,
stiffness, and yield strengths. Numerous potential applications thus
exist that will only fully be realized when design problems present
themselves and material systems are created to solve them. Examples might
include numerous individual components on vehicles (aircraft, automobile,
military, marine), marine propellers, building materials, etc.
[0035] Whereas particular embodiments of this invention have been
described above for purposes of illustration, it will be evident to those
skilled in the art that numerous variations of the details of the present
invention may be made without departing from the invention as defined in
the appended claims.
* * * * *