| United States Patent Application |
20060266694
|
| Kind Code
|
A1
|
|
Broje; Victoria
|
November 30, 2006
|
Method and apparatus for recovery of spilled oil or other viscous fluid
Abstract
A method, apparatus and system for increasing the recovery efficiency of
spilled oil or any other viscous fluid. The surface of a rotatable
oleophilic fluid recovery unit in an adhesion (oelophilic) skimmer or
other recovery apparatus is patterned with a plurality of grooves
configured for formation of menisci and pooling of fluid in the grooves
when the surface contacts a viscous fluid. When the surface of the fluid
recovery unit rotates out of (e.g., is withdrawn from) the body of
viscous fluid, an amount of the viscous fluid adheres to the patterned
surface. A scraper is provided having a surface geometry that matches the
surface geometry of the fluid recovery unit and allows the viscous fluid
to be scraped off the surface of the fluid recovery unit and transferred
to a collector. Accordingly, both fluid separation and fluid recovery are
made possible.
| Inventors: |
Broje; Victoria; (Santa Barbara, CA)
|
| Correspondence Name and Address:
|
JOHN P. O'BANION;O'BANION & RITCHEY LLP
400 CAPITOL MALL SUITE 1550
SACRAMENTO
CA
95814
US
|
| Serial No.:
|
406829 |
| Series Code:
|
11
|
| Filed:
|
April 18, 2006 |
| U.S. Current Class: |
210/402 |
| U.S. Class at Publication: |
210/402 |
| Intern'l Class: |
B01D 33/00 20060101 B01D033/00 |
Goverment Interests
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] This invention was made with Government support under Contract Nos.
1435-01-04-RP-36248 and 1435-01-04-CT-36287, awarded by the U.S. Minerals
Management Service (US MMS). The Government has certain rights in this
invention.
Claims
1. An apparatus for recovery of a viscous fluid, comprising: (a) a
rotatable fluid recovery unit; (b) said fluid recovery unit having a
surface patterned with a plurality of grooves; (c) said grooves
configured for collecting and retaining a viscous fluid which contacts
said surface.
2. An apparatus as recited in claim 1, wherein menisci are formed and said
viscous fluid pools in said grooves.
3. An apparatus as recited in claim 1, wherein said fluid recovery unit
comprises a drum-type, belt-type, or disk-type fluid recovery unit.
4. An apparatus as recited in claim 1: wherein each of said grooves has a
pair of spaced apart walls; wherein each of said grooves has an inner
terminus bordered by said spaced apart walls; wherein said spaced apart
walls have a spacing and angle such that when said surface is placed in
contact with a viscous fluid, menisci are formed and said viscous fluid
pools in said grooves.
5. An apparatus as recited in claim 1, wherein said grooves have a depth
of approximately five inches or less.
6. An apparatus as recited in claim 5, wherein said grooves have a depth
of approximately one inch or less.
7. An apparatus as recited in claim 1, wherein said grooves are defined by
walls having an angle of separation of approximately ninety degrees or
less.
8. An apparatus as recited in claim 7, wherein said angle of separation is
approximately sixty degrees or less.
9. An apparatus as recited in claim 7, wherein said angle of separation is
approximately thirty degrees or less.
10. An apparatus as recited in claim 7, wherein said angle of separation
slows draining of viscous fluid from said grooves.
11. An apparatus as recited in claim 1: (a) wherein said fluid recovery
unit has first and second ends; (b) wherein fluid recovery unit has a
central longitudinal axis extending between said first and second ends;
(c) wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
substantially aligned with said central radial axis.
12. An apparatus as recited in claim 1: (a) wherein said fluid recovery
unit has first and second ends; (b) wherein said fluid recovery unit has
a central longitudinal axis extending between said first and second ends;
(c) wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
angularly offset from said central radial axis by an angle less than
approximately ninety degrees.
13. An apparatus as recited in claim 1, further comprising: a scraper;
said scraper having an edge geometry complementary to said grooves.
14. In a fluid recovery apparatus having a rotatable fluid recovery unit
with a surface for recovering a viscous fluid, the improvement
comprising: (a) said fluid recovery unit having a surface patterned with
a plurality of grooves; (b) said grooves configured for collecting and
retaining a viscous fluid which contacts said surface.
15. An improvement as recited in claim 14, wherein menisci are formed and
said viscous fluid pools in said grooves.
16. An improvement as recited in claim 14, wherein said fluid recovery
unit comprises a drum-type, belt-type, or disk-type fluid recovery unit.
17. An improvement as recited in claim 14: wherein each of said grooves
has a pair of spaced apart walls; wherein each of said grooves has an
inner terminus bordered by said spaced apart walls; wherein said spaced
apart walls have a spacing and angle such that when said surface is
placed in contact with a viscous fluid, menisci are formed and said
viscous fluid pools in said grooves.
18. An improvement as recited in claim 14, wherein said grooves have a
depth of approximately one inch or less.
19. An improvement as recited in claim 18, wherein said grooves have a
depth of approximately one inch or less.
20. An improvement as recited in claim 14, wherein said grooves are
defined by walls having an angle of separation of approximately ninety
degrees or less.
21. An improvement as recited in claim 20, wherein said angle of
separation is approximately sixty degrees or less.
22. An improvement as recited in claim 20, wherein said angle of
separation is approximately thirty degrees or less.
23. An improvement as recited in claim 20, wherein said angle of
separation slows draining of viscous fluid from said grooves.
24. An improvement as recited in claim 14: (a) wherein said fluid recovery
unit has first and second ends; (b) wherein fluid recovery unit has a
central longitudinal axis extending between said first and second ends;
(c) wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
substantially aligned with said central radial axis.
25. An improvement as recited in claim 14: (a) wherein said fluid recovery
unit has first and second ends; (b) wherein said fluid recovery unit has
a central longitudinal axis extending between said first and second ends;
(c) wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
angularly offset from said central radial axis by an angle less than
approximately ninety degrees.
26. An improvement as recited in claim 14, further comprising: a scraper;
said scraper having an edge geometry complementary to said grooves.
27. A method for recovering a viscous fluid, comprising: (a) providing a
fluid recovery unit having a surface patterned with a plurality of
grooves; (b) said grooves configured for collecting and retaining a
viscous fluid which contacts said surface; (c) placing the surface of
said fluid recovery unit in contact with a body of viscous fluid,
rotating said fluid recovery unit, and withdrawing said fluid recovery
unit from said body of viscous fluid; (d) wherein viscous fluid is
collected on the surface of said fluid recovery unit.
28. A method as recited in claim 27, wherein menisci are formed and said
viscous fluid pools in said grooves.
29. A method as recited in claim 27, wherein said fluid recovery unit
comprises a drum-type, belt-type, or disk-type fluid recovery unit.
30. A method as recited in claim 27: wherein each of said grooves has a
pair of spaced apart walls; wherein each of said grooves has an inner
terminus bordered by said spaced apart walls; wherein said spaced apart
walls have a spacing and angle such that when said surface is placed in
contact with a viscous fluid, menisci are formed and said viscous fluid
pools in said grooves.
31. A method as recited in claim 27, wherein said grooves have a depth of
approximately one inch or less.
32. A method as recited in claim 31, wherein said grooves have a depth of
approximately one inch or less.
33. A method as recited in claim 27, wherein said grooves are defined by
walls having an angle of separation of approximately ninety degrees or
less.
34. A method as recited in claim 33, wherein said angle of separation is
approximately sixty degrees or less.
35. A method as recited in claim 33, wherein said angle of separation is
approximately thirty degrees or less.
36. A method as recited in claim 33, wherein said angle of separation
slows draining of viscous fluid from said grooves.
37. A method as recited in claim 27: (a) wherein said fluid recovery unit
has first and second ends; (b) wherein fluid recovery unit has a central
longitudinal axis extending between said first and second ends; (c)
wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
substantially aligned with said central radial axis.
38. A method as recited in claim 27: (a) wherein said fluid recovery unit
has first and second ends; (b) wherein said fluid recovery unit has a
central longitudinal axis extending between said first and second ends;
(c) wherein said fluid recovery unit as a central radial axis that is
orthogonal to said longitudinal axis; (d) wherein said grooves are
angularly offset from said central radial axis by an angle less than
approximately ninety degrees.
39. A method as recited in claim 27, further comprising: (e) providing a
scraper; (f) said scraper having an edge geometry complementary to said
grooves; and (g) removing viscous fluid from the surface of said fluid
recovery unit with said scraper.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. provisional application
Ser. No. 60/673,043, filed on Apr. 19, 2005, incorporated herein by
reference in its entirety.
INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISC
[0003] Not Applicable
NOTICE OF MATERIAL SUBJECT TO COPYRIGHT PROTECTION
[0004] A portion of the material in this patent document is subject to
copyright protection under the copyright laws of the United States and of
other countries. The owner of the copyright rights has no objection to
the facsimile reproduction by anyone of the patent document or the patent
disclosure, as it appears in the United States Patent and Trademark
Office publicly available file or records, but otherwise reserves all
copyright rights whatsoever. The copyright owner does not hereby waive
any of its rights to have this patent document maintained in secrecy,
including without limitation its rights pursuant to 37 C.F.R. .sctn.1.14.
BACKGROUND OF THE INVENTION
[0005] 1. Field of the Invention
[0006] This invention pertains generally to separating fluids, and more
particularly to separating and recovering viscous fluids from water or
other fluids.
[0007] 2. Description of Related Art
[0008] Mechanical recovery is the most commonly used oil spill response
technique, and is a technique that is used in industrial applications as
well. This technique physically removes oil from the water surface, and
the oil is usually floating on the water surface. Unlike other cleanup
techniques, mechanical recovery can be efficiently applied to treat
emulsified oils as well as oils of variable viscosities. The main
weakness of mechanical cleanup is the recovery rate. Mechanical recovery
may be very time consuming and expensive when employed on a large scale.
Mechanical recovery may also require a large number of personnel and
equipment, and every additional hour of cleanup time can significantly
increase the cost of recovery. Therefore, a more efficient recovery
device could reduce cleanup costs significantly, as well as reduce the
risk of oil reaching the shoreline.
[0009] An adhesion (oleophilic) skimmer is one of the most common types of
mechanical recovery equipment. This type of skimmer is based on the
adhesion of oil to a rotating skimmer surface. The rotating surface lifts
the oil out of the water to an oil removal device (e.g., scraper, roller,
etc.). The adhesion surface is the most critical element of the skimmer
as it determines the efficiency of recovery. Various shapes of the
skimmer, such as a mop, belt, brush, disc, and drum, have been developed
to increase skimmer efficiency.
[0010] Two types of recovery surfaces patterns are usually used for
adhesion oil skimmers. Smooth flat surfaces are used on drum, disk and
belt skimmers. Drum and belt skimmers might also have a surface covered
with brushes. The latter configuration has an obvious advantage due to
the much higher surface area (oil covering every bristle) and formation
of oil meniscuses between the bristles, but the difficulty of oil removal
from the brushes may result in a lower overall recovery. Brush surfaces
tend to pick up debris and water together with oil, which may affect the
recovery efficiency and oil transfer process. The smooth surface area of
a drum, disk and belt doesn't usually recover debris, but this
configuration picks up less oil than a brush surface due to the smaller
surface area.
[0011] The oil spill recovery process has two equally important goals. The
first one is to remove oil from the water surface and the second one is
to remove oil adhered to the recovery surface and transfer it into the
collector. The recovery efficiency depends on the achievement of both of
these goals. In the case of a smooth surface, the amount of recovered oil
is relatively low, but close to 100% of it can be removed by a scraper.
In the case of a brush surface and light to medium oils, oil covers every
bristle and forms small menisci between the bristles, preventing oil from
draining back into the slick. Unfortunately, the configuration of this
surface doesn't allow for scraping every bristle individually and
removing all adhered oil. Hence, a significant amount of oil remains on
the surface after scraping and returns back to the oil slick, thereby
reducing the overall recovery rate.
[0012] A brush configuration works much more efficiently on high viscosity
and semi-solid oils. In this case, oil doesn't cover the bristles or
penetrate inside the brush. It is merely being lifted from the water by
the tips of the bristles and physically transported to the collector.
This process is not exactly related to oil adhesion and spreading
properties. This explains the ability of a brush surface to recover more
debris than a smooth surface.
[0013] Accordingly, using brushes increases the contact surface area
between oil and recovery device, and exploits the effect of capillary
forces for collection of oil between the bristles. A disadvantage of the
brush method, however, is the fact that brushes collect debris and water
together with oil, which can clog the pipes in oil-collection device.
Another disadvantage is its inability to remove large part of the oil
adhered to brushes using scrapers, since they cannot scrape each brush
individually. Improvement has been sought by using porous mats (or
similar structures) covering the surface of the skimmer, allowing oil to
penetrate into its matrix, be lifted from the water, and squeezed out by
rollers into the collection device. However, such improvements are
intended to increase the volume of oil that can be recovered from water
per unit area of the recovery surface. Although such improvements allow a
thicker oil film to be formed on the recovery surface, they do not allow
for scraping out all of the recovered oil. In contrast, belts and drums
with smooth surfaces allow almost 100% of adhered oil to be transferred
into collector. The disadvantage of smooth recovery surfaces, however, is
that only a relatively thin film can be formed on its surface and total
volume of the recovered oil is relatively small.
[0014] To select the most efficient oil spill response action, it is
important to understand the chemistry and physical behavior of spilled
oil and the way these characteristics change over time. Viscosity
increase and emulsion formation are dynamic processes of particular
interest. Petroleum products and oils originated at different oil fields
have extremely diverse properties and chemical compositions. Viscosity of
these products can vary in the range of 0.5 mPas to 100,000 mPas. Oil
weathering brings additional complication to the prediction of spilled
oil properties and has significant ramifications with respect to
appropriate recovery strategies. During the first twenty-four hours, some
oils can loose from 5% to 50% of light compounds. A major increase in oil
viscosity, caused by evaporation of lighter compounds and emulsification,
will occur within hours to a few days. Therefore, the oil that has to be
recovered does not have the same properties as the oil that has been
spilled. Existing types of skimmers are not tailored to the properties of
the product that has to be recovered and can only recover oil within a
certain range of properties. They are characterized by a specific "window
of opportunity"--a time period when this equipment may be used, which is
largely determined by the oil properties (viscosity in particular).
Outside of that time period, response measures with this equipment may
become ineffective.
BRIEF SUMMARY OF THE INVENTION
[0015] The present invention pertains to separating viscous fluids from
water or other fluids by, for example, increasing the recovery efficiency
of an adhesion (oleophilic) skimmer. An aspect of the invention is to
modify the surface of a rotatable fluid recovery unit in an adhesion
skimmer with a pattern of grooves that increases the recovery efficiency.
[0016] The characteristics of an adhesion skimmer that can significantly
increase oil recovery efficiency can be summarized as follows:
[0017] (a) It should maximize the collection surface area for a given
width of the recovery surface (e.g., drum, belt, or disk).
[0018] (b) A configuration allowing the formation of oil menisci is
desirable as it allows thicker layer of oil to be recovered and slows oil
drainage back into the oil spill.
[0019] (c) Close to 100% of the oil adhered to the recovery surface should
be able to be removed by the scraper.
[0020] (d) It should be able to adjust to the changes of oil properties as
it weathers over the time and efficiently recover oil with wide range of
properties. This would allow the same recovery surface to be used for the
whole period of the recovery process.
[0021] The present invention addresses these characteristics by means of
patterning the surface of the recovery unit with a plurality of grooves
that are configured to allow formation of menisci and provide a space for
oil to pool.
[0022] By way of example, and not of limitation, patterning the surface of
the rotatable fluid recovery unit in a skimmer with narrow "V-shaped"
grooves or channels will maximize the surface area of the fluid recovery
unit. Depending on the angle and the depth of the grooves, the surface
area can be increased several-fold for the same width of recovery
surface. In addition, this configuration allows menisci to be formed in
the depth of the groove, thereby increasing the amount of recovered oil
and slowing down oil drainage. The variation of groove opening with
groove depth allows it to be efficiently used on oils with a wide range
of viscosities. The lighter oils will be collected in the depth of the
grooves, while viscous oils can be collected in a wider part of the
groove allowing water drainage in the deeper part of the groove. The
scraper is then configured to match the contour of the recovery surface.
When V-patterned surfaces with a matching scraper are used, close to 100%
of adhered oil can be removed and transferred into the oil collector.
[0023] Note also that the angle of oil withdrawal from the oil spill has
an effect on the formation and thickness of the adhered oil film. If oil
is withdrawn at a sharp angle (0-90 degrees), it forms a thicker film on
the surface because the effect of gravity is reduced by the presence of
the recovery surface underneath the film. In this case, drainage of oil
is relatively slow. If oil is withdrawn at the angle larger than
90-degrees, gravity force is not compensated by the substrate and the
rate of oil drainage from the surface is significantly higher. This leads
to formation of much thinner oil film and, hence, lower recovery
efficiency. Although a V-patterned surface (or any recovery surface for
that matter) is more efficient when used to withdraw oil at angles of
less than 90-degrees to maximize the thickness of recovered film, a
90-degree withdrawal angle and higher can be used as well.
[0024] Furthermore, when oil is rotated below the surface of the water,
the hydrostatic difference between the oil and water causes it to impact
the recovery surface quite well. This very buoyant oil attaches securely
to the recovery surface, thereby allowing the oil to be rotated out of
the water faster than with other devices.
[0025] Accordingly, an aspect of the present invention is a way to
increase the recovery efficiency of floating oil (or any other viscous
fluid) by modifying the surface geometry of the fluid recovery unit in an
oleophilic skimmer.
[0026] Another aspect of the present invention is a scraper having a
surface geometry that is complementary to the grooved geometry of the
recovery surface and allows oil to be scraped off the recovery surface
and transferred to the collector.
[0027] Another aspect of the invention is that, when the fluid recovery
unit (e.g., drum, disk, or belt) rotates into the viscous fluid, the
grooves help to keep the viscous fluid at the surface of the fluid
recovery unit. In other words, the viscous fluid does not escape from the
grooves sideways when the fluid recovery unit pushes the fluid under
water because it is being held by the sides of the groove. In the case of
a smooth drum or belt, water underneath the layer of viscous fluid will
push it upwards, so the viscous fluid may escape sideways from underneath
the drum or belt and will not stay in contact with the recovery surface.
[0028] In one embodiment, an apparatus for recovery of a viscous fluid
according to the invention comprises a rotatable fluid recovery unit
having a recovery surface patterned with a plurality of grooves that are
configured for collecting and retaining a viscous fluid which contacts
the recovery surface, wherein menisci are formed and the viscous fluid
pools in the grooves.
[0029] In one embodiment, the grooves have a depth of approximately five
inches or less. More preferably, in one beneficial embodiment, the
grooves have a depth of approximately one inch or less.
[0030] In one embodiment, the grooves are defined by walls having an angle
of separation of approximately ninety degrees or less. In another
embodiment, the angle of separation is approximately sixty degrees or
less. In another embodiment, the angle of separation is approximately
thirty degrees or less. In such embodiments, the angle of separation
slows draining of viscous fluid from the grooves.
[0031] In one embodiment, the fluid recovery unit has first and second
ends, a central longitudinal axis extending between the first and second
ends, and a central radial axis that is orthogonal to the longitudinal
axis, and the grooves are substantially aligned with the central radial
axis. In another embodiment, the grooves are angularly offset from the
central radial axis by an angle less than approximately ninety degrees.
[0032] In one embodiment, the apparatus further comprises a scraper having
an edge geometry complementary to the grooves so the scraper is adapted
for removal of viscous fluid collected by the fluid recovery unit.
[0033] Further aspects and embodiments of the invention will be brought
out in the following portions of the specification, wherein the detailed
description is for the purpose of fully disclosing preferred embodiments
of the invention without placing limitations thereon.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0034] The invention will be more fully understood by reference to the
following drawings which are for illustrative purposes only:
[0035] FIG. 1 is a schematic partial side view of a skimmer with an
embodiment of a grooved drum-type fluid recovery unit according to the
present invention.
[0036] FIG. 2 is a cross-sectional view of the fluid recovery unit shown
in FIG. 1 taken through line 2-2.
[0037] FIG. 3 is a cross-sectional view of the fluid recovery unit shown
in FIG. 1 taken through line 3-3 and illustrates the fluid recovery unit
in relation to a scraper for removing oil collected on the recovery
surface.
[0038] FIG. 4 is a top plan view (bottom figure) of an embodiment of the
surface of the fluid recovery unit shown in FIG. 1 and a cross-sectional
view (top figure) taken through line A-A of the top plan view.
[0039] FIG. 5 is a partial cross-sectional view of an embodiment of the
surface of the fluid recovery unit shown in FIG. 1,
[0040] FIG. 6 illustrates the method of oil recovery according too the
present invention.
[0041] FIG. 7 is a schematic partial side view of a skimmer with an
embodiment of a grooved belt-type fluid recovery unit according to the
present invention.
[0042] FIG. 8 is a schematic partial side view of an alternative
embodiment of a skimmer with the grooved belt-type fluid recovery unit
shown in FIG. 7.
[0043] FIG. 9 is a schematic partial side view of a skimmer with an
alternative embodiment of the grooved drum-type fluid recovery unit shown
in FIG. 1.
[0044] FIG. 10 through FIG. 12 are side schematic views of the fluid
recovery unit shown in FIG. 1 positioned at various water depths.
[0045] FIG. 13 through FIG. 19 are partial cross-sectional views of
various grooved surface configurations that can be employed in a fluid
recovery unit according to the present invention.
[0046] FIG. 20 and FIG. 21 are side and plan views, respectively, of a
flat test surface for a fluid recovery unit.
[0047] FIGS. 22 and 23 are side and plan views, respectively, of a grooved
test surface for a fluid recovery unit with straight walls at
ninety-degree angles.
[0048] FIGS. 24 and 25 are side and plan views, respectively of a grooved
test surface for a fluid recovery unit with straight walls at
sixty-degree angles.
[0049] FIGS. 26 and 27 are side and plan views, respectively of a grooved
test surface for a fluid recovery unit with straight walls at
thirty-degree angles.
[0050] FIGS. 28 and 29 are side and plan views, respectively of a grooved
test surface for a fluid recovery unit with curved grooves having small
diameter curves.
[0051] FIGS. 30 and 31 are side and plan views, respectively of a grooved
test surface for a fluid recovery unit with curved grooves having large
diameter curves.
[0052] FIG. 32 is a graph comparing drainage curves for the test surfaces
shown in FIG. 20 through FIG. 31.
[0053] FIG. 33 is a graph comparing oil recovery curves for the flat and
V-shaped test surfaces shown in FIG. 20 through FIG. 27.
[0054] FIG. 34 is a graph showing maximum initial oil recovery and final
oil recovery after drainage as a function of groove angle.
[0055] FIG. 35 is a graph showing the results of recovery tests for
Endicott crude oil at 25 mm oil thickness at 25-30.degree. C.
[0056] FIG. 36 is a graph showing the results of recovery tests for
HydroCal 300 at 25 mm oil thickness at 25-30.degree. C.
[0057] FIG. 37 is a graph showing the recovery efficiency of aluminum
drums at 25-30.degree. C.
[0058] FIG. 38 is a graph showing the recovery efficiency of aluminum
drums at 10-15.degree. C.
[0059] FIG. 39 is a graph showing the effect of temperature and film
thickness on the recovery efficiency of HydroCal.
[0060] FIG. 40 is a graph showing the effect of temperature and oil type
on the recovery efficiency of aluminum drums.
DETAILED DESCRIPTION OF THE INVENTION
[0061] Referring first to FIG. 1 through FIG. 5, an embodiment of the
invention is shown in the context of a rotatable fluid recovery unit 10
typically found in an adhesion (oelophilic) skimmer. Adhesion skimmers
are well known in the art and their details will not be described here.
Such skimmers are, for example, available from companies such as
Elastec/American Marine, Inc.
[0062] In the exemplary embodiment shown, the recovery surface 12 of the
recovery unit (e.g., drum, disk, or belt) 10 is patterned with a
plurality of grooves 14. The grooves 14 are arranged around the
circumference of the recovery unit 10 and are substantially parallel to
each other between the ends 16, 18 of the skimmer 10. Also, in the
embodiment shown, the grooves have a depth "d" and a wall angle ".alpha."
which contribute to the ability of the apparatus to recover a viscous
fluid. Notably, recovery of the viscous fluid is more effective with
narrow grooves rather than wide grooves, provided that the grooves are
sufficiently wide to allow for penetration of the grooves by the viscous
fluid. In addition, an angle a between the walls 20, 22 of approximately
thirty (30) degrees or less is preferable, although wider angles (but
preferably less than approximately ninety (90) degrees) are also
functional. Furthermore, a groove depth of approximately one inch or less
is preferable, although deeper grooves such as approximately five inches
or less could be employed as well. Note also that, by making the grooves
less deep and hence less wide at the same groove angle, more grooves can
be fitted for the same drum width.
[0063] Therefore, as can be seen the foregoing, the embodiment of the
apparatus shown in FIG. 1 through FIG. 5 includes a rotatable drum 10
having an outer surface 12 and a plurality of grooves 14 in the outer
surface. Each of the grooves 14 has a pair of spaced apart walls 20, 22
which define the shape of the groove, and each of the grooves has an
inner terminus 24 bordered by the spaced apart walls which defines the
depth of the groove. Accordingly, each of the grooves has a depth "d", an
exterior width "w", and angle a such that when the drum 10 is placed in
contact with a viscous fluid, the fluid collects in the grooves for
recovery. The combination of groove depth and wall angle provides for
formation of a meniscus and pooling of the viscous fluid on the inner
terminus and walls of the grooves, thereby providing increased fluid
collection capability.
[0064] In a preferred embodiment, the depth of the grooves is
approximately one inch or less, and the angle of separation between the
walls of the grooves is approximately thirty-degrees or less. It will be
noted that the angle slows draining of viscous fluid from the grooves.
[0065] In the embodiment shown, the drum has a first end 16 and a second
end 18, a central longitudinal axis "LA" extending between the first and
second ends, and a central radial axis "RA" that is orthogonal to the
longitudinal axis. Here, the grooves are substantially aligned with the
central radial axis. While alternative embodiments can include grooves
that are angularly offset from the central radial axis by an angle less
than approximately ninety (90) degrees, offsetting the grooves in that
manner could make it difficult to align the scraper 26 with the grooves
for fluid removal.
[0066] As illustrated in FIG. 6, use of this shape for the recovery
surface increases surface area in contact with the fluid 28 to be
recovered and uses capillary forces to allow larger volumes of fluid to
collect in the confined space of grooves for recovery.
[0067] It will further be appreciated that the drum, belt, or disk can be
inclined at an angle in relation to the water. For example, referring to
FIG. 7 and FIG. 8, side views of belt-type skimmers 30 are schematically
illustrated, where the skimmer in FIG. 7 rotates in a clockwise direction
lifting oil out of the water and the skimmer in FIG. 8 rotates in a
counter-clockwise direction transporting oil under water and above the
belt towards the scraper. Another recovery mode is for the belt to
transport oil under the water and collect it into a pool behind the belt
from where oil can be recovered by, for example, a suction skimmer. The
angle of inclination in relation to the water 32 is preferably
ninety-degrees or less, but withdrawal of viscous fluids at other angles
is possible as well.
[0068] From the foregoing, it will be appreciated that the system is
essentially three dimensional. There can be an angle of orientation of
grooves on the recovery surface and there can be another angle of
orientation of the recovery surface itself relatively to the water
surface.
[0069] Referring now particularly to FIG. 1 and FIG. 3, after the viscous
fluid is collected on the surface 12 of the fluid recovery unit 10, a
scraper 26 would typically be used to remove the viscous fluid for
recovery and disposal. In order to facilitate removal of the viscous
fluid, the scraper used with the present invention should have an edge
geometry that substantially matches (e.g., is substantially complementary
to) the surface geometry of the skimmer to that the viscous fluid can be
scraped off of the recovery surface and transferred to the collector 34.
The scraper should closely mate with the recovery surface for
substantially complete and efficient scraping.
[0070] Referring to FIG. 1 and FIG. 9, it will also be appreciated that
the direction of rotation of the skimmer 10 can be either clockwise or
counter-clockwise. More particularly, rotation of the recovery surface
can be in either the direction of withdrawal of oil from the water, or in
the opposite direction of submerging oil into water and transporting
under the recovery surface. The particular direction of rotation chosen
will of course influence the position of the scraper 26 and collector 34.
[0071] Furthermore, as illustrated in FIG. 10 through FIG. 11, the depth
of the skimmer 10 in the water 32 can vary. FIG. 10 shows approximately
one-half of the diameter of the skimmer positioned above and below the
waterline. FIG. 11 and FIG. 12 show approximately one-third below the
waterline and approximately two-thirds below the waterline, respectively.
[0072] The inventive geometry of the skimmer surface can be used for any
case when adhesion-based separation of liquids is employed. The invention
is expected to improve the efficiency of oleophilic skimmers collecting
oil (or any other viscous fluid) from the water surface. The most
efficient way to use this invention is to replace the existing surface of
adhesion skimmers with belts, disks, or drums fabricated from an
oleophilic material and modified with the surface geometry described
herein. More viscous fluid can be recovered if the angle of withdrawal is
less than approximately 90-degrees. The rotation speed of belt/drum
should be fast enough to prevent oil drainage down the recovery surface.
Use of the most oleophilic material reasonably available is preferred to
enhance recovery efficiency.
[0073] In the embodiment described above, V-shaped grooves are patterned
in the surface of the skimmer. However, other shapes can be employed as
well, as illustrated by way of example in FIG. 13 through FIG. 19. The
modified V-shaped configurations of FIG. 13 and FIG. 17 have flat outer
surfaces that facilitate being able to set the skimmer on a hard surface
without damage. Other groove configurations selected would depend on the
properties of fluid to be recovered.
[0074] It will be appreciated that a V-patterned surface maximizes the
surface area of the drum. Depending on the angle and the depth of the
grooves, the surface area can be increased several-fold for the same
width of recovery surface. It also allows menisci to be formed in the
depth of the groove, increasing the amount of recovered oil and slowing
down oil drainage. The variation of groove opening with groove depth
allows it to be efficiently used on oils with a wide range of
viscosities. The lighter oils will be collected in the depth of the
grooves, while viscous oils can be collected in a wider part of the
groove allowing water drainage in the deeper part of the groove. The
scraper should be made to match the recovery surface. If V-patterned
surfaces with a matching scraper are used, close to 100% of adhered oil
can be removed and transferred into the oil collector.
[0075] Note also that the angle of oil withdrawal from the oil spill
affects the formation and thickness of the adhered oil film. If oil is
withdrawn at a sharp angle (0-90 degrees), it forms a thicker film on the
surface because the effect of gravity is reduced by the presence of the
recovery surface underneath the film. In this case, drainage of oil is
relatively slow. If oil is withdrawn at the angle larger than 90 degrees,
gravity force is not compensated by the substrate and the rate of oil
drainage from the surface is significantly higher. This leads to
formation of much thinner oil film and, hence, lower recovery efficiency.
Although a 90-degree withdrawal angle allows more efficient oil recovery
than a wider angle, a V-patterned surface (or any recovery surface for
that matter) can be used to withdraw oil at angles of less than 90
degrees to maximize the thickness of recovered film.
EXAMPLE 1
Test Surfaces
[0076] A number of surface patterns were manufactured from the aluminum
plates in order to study the effect of surface pattern on the recovery
efficiency. Test surfaces studied are illustrated in FIGS. 20 through 31.
A flat test surface is illustrated in FIG. 20 and FIG. 21, test surfaces
having grooves with a V-shaped cross-section are illustrated in FIG. 22
through FIG. 27, and test surfaces having grooves with a rounded
cross-section are illustrated in FIG. 28 through FIG. 31.
[0077] It will be appreciated that the surface area can be significantly
increased by introducing the grooves with sharper angles, as illustrated
in Table 1. The surface area of the grooved side can be increased up to
three times if a flat surface is replaced with a surface with 30-degree
grooves. This will not directly translate to a 3-times higher recovery
rate, as oil collected in the depth of the groove is attached to two
sides of the grove at the same time. Nevertheless, the V-patterned
surface has significantly higher surface area compared to the flat
surface, and hence it will allow higher oil recovery rate for the same
width of the drum/belt.
[0078] In addition to V-shaped grooves, one can also have other
configurations, as shown in FIG. 28 through FIG. 31. Some configurations
may lend themselves to easier machining on a drum or belt skimmer, and
thus we are exploring all the possible geometric configurations. Further
research into the advantages and disadvantages of each geometry would be
useful.
EXAMPLE 2
Research Method
[0079] Experiments were carried out in the temperature controlled room at
25.degree. C. (.+-.1.degree. C.). The test procedure was similar to the
dip-and-withdraw test described in Jokuty, P., et al., "Oil adhesion
testing--recent results", Proceedings from the Nineteenth Arctic Marine
Oil spill Prog. Tech. Seminar, Canada, (1996).
[0080] Oil recovery at fast speed was performed using a stepping motor.
The experiment setup included a computer, a scale connected to the
computer, a beaker to hold water and oil, a test surface, a sample
holder, and a motorized support for moving the sample holder vertically.
[0081] Test samples were pre-cleaned with soapy water, ethanol and
de-ionized water, blow-dried under a stream of nitrogen and left in the
temperature controlled room for at least 24 hours prior to the test. A
beaker was filled with 50 ml of filtered seawater from Santa Barbara
Channel (salinity of about 33.6 ppt). Then 5 ml HydroCal 300 was
carefully added on top of the water surface. The beaker was installed on
the scale connected to the computer.
[0082] A test surface 100 was coupled to a sample above the oil surface
using an attached handle 102. The sample holder was moveable vertically
using a programmed stepping motor in a way that test surface could be
submerged into oil-water mixture on 20 mm and then withdrawn. The speed
of withdrawal was 74 mm/s. Once the oiled surface was withdrawn from the
beaker, the scale detected the maximum oil loss and then generated the
signal to plot the increase of oil mass in the beaker caused by oil
drainage from the plate and droplets of oil falling back into the beaker.
From the shape of these curves, the effect of the recovery and oil
properties was analyzed. From five to ten tests were performed for each
test surface to ensure accuracy of data. New oil was used for each test.
EXAMPLE 3
Results and Discussion
[0083] Drainage curves for the various patterned surfaces are presented in
FIG. 32, compared to a flat surface. The initial weight of the beaker
with seawater and the oil layer was zeroed out. Oil recovery was thus
measured as a negative change in mass. Zero time represented the start of
the withdrawal process. At around four seconds the test surface was
completely removed from the beaker. That point represented the maximum
mass of oil adhered to the test surface, before oil began draining back
to the beaker as oil droplets. After about twenty-five seconds, oil
drainage stopped in most cases. The final recovered mass was found by
averaging the data at the end plateau section of the curve.
[0084] The data presented in FIG. 32 shows that there is a significant
difference between the amount of oil recovered by the patterned surfaces.
The flat surface data had to be corrected to accommodate the fact that
the flat surface had a smaller surface area of the bottom part than
grooved surfaces. The grooved surfaces had comparable size of bottom
areas. By calculating the weight of the drop corresponding to the bottom
surface area of grooved samples allowed to shift a curve for a flat
sample to a new position that allows comparing recovery properties of the
recovery surfaces and exclude the effect of presence of the drop at the
bottom of the samples after withdrawal. FIG. 32 shows that recovery
efficiency can be doubled with a 30-degree surface pattern instead of a
flat surface. Recovery increases with decreasing angle, but at some point
there is a limit to the amount of oil in the groove, which we did not
explore. Grooves with rounded cross-sections appeared to be less
efficient than the triangular-shaped grooves. The effect of groove angle
for V-shaped grooves is presented in FIG. 33. It was found that
decreasing angle increases the oil recovery for a given oil.
[0085] FIG. 34 summarizes the initial (maximum) oil removal from the water
surface, and the final removal after the oil drained back to the beaker,
for the various surface patterns. The upper line corresponds to the
maximum amount of oil that can be recovered at a withdrawal speed of 74
mm/s, while the lower line corresponds to the final oil remaining on the
surface after drainage. The former illustrates the recovery at faster
speeds and the later illustrates the recovery at the very slow speed.
Overall recovery efficiency increases with decreasing groove angle since
a smaller angle retains a larger meniscus in the groove and slows down
oil drainage. However, for very viscous oils and emulsions, the opening
of the groove should be wide enough for oil/emulsion to enter the groove.
There is thus a minimum groove angle that may be dependent on oil
properties. Grooves with a smaller angle also increase the surface area
of the drum per unit width allowing more oil to attach to the surface as
illustrated in Table 1.
[0086] Note that skimmer rotational speed may also play an important role.
The effect of the grooves on oil recovery by drums in a full-scale test
may be even more pronounced than the one observed in the laboratory and
oil recovery efficiency may be higher, due to the difference in the
hydrodynamics of the process. The recovery speed should be high enough to
bring the maximum amount of collected oil to the scraper and prevent it
from draining down. A limiting factor may be water entrainment at high
speeds, which can break the oil film. Once the oil film is broken, the
contact between oil and recovery surface at very high rotational speeds
can be lost, resulting in decreasing recovery. High rotational speeds can
also emulsify the oil, which results in higher water uptake and may
reduce the overall oil recovery rate. The desired rotational speed can be
determined experimentally with a full-scale test, and is likely to depend
on (1) surface material; (2) withdrawal angle; (3) oil properties; and
(4) temperature.
[0087] Accordingly, in the present invention the recovery surface is
patterned with grooves on a small scale in a configuration that allows
for the meniscus to be formed as well as for the oil to "pool" on the
bottom (inner terminus) of the groove, providing much larger amount of
oil recovered than oil that simply coats a surface in one layer. In
addition, by designing these small grooves so as to have wall angles of
approximately thirty-degrees or less, there is slowing of the viscous
fluid drained out of the groove can be slowed between capture in the
water and rotation to the cleaning device.
[0088] The present invention increases the contact with the viscous fluid
to be recovered, which itself increases the volume of recovered fluid. It
also uses the capillary effect, allowing larger volumes of fluid to
collect in the confined space of grooves and hence to be recovered. The
grooved structure allows the skimmer to be used efficiently on fluids of
different properties. Less viscous liquids will be collected in the
narrow deep part of the grooves; liquids with higher viscosity might not
be able to penetrate that far and adhere to the groove walls in its
widest part, allowing less viscous liquid (water) to drain down in the
deep part of the groove. The invention allows a thicker film of fluid to
be formed on the recovery device and withdrawn. It is also ensures that
close to 100% of the recovered fluid can be removed from the recovery
surface (scraped) into the collection device. Scraper made of oleophobic
material with the shape matching the geometry of the grooves should be
used for these purposes.
EXAMPLE 4
Field Tests
[0089] Field scale tests were carried out at the Ohmsett National Oil
Spill Response Test Facility. Novel materials and surface patterns were
used to retrofit the recovery drums on an existing skimmer at Ohmsett.
These drums were installed in a standard skimmer body and used to recover
an oil slick while monitoring major recovery parameters. The effect of
each design or operational variable on oil recovery efficiency was
evaluated.
[0090] Materials:
[0091] Five materials (Aluminum, Polyethylene, Polypropylene, Neoprene,
and Hypalon) were used to manufacture smooth drum surfaces. In addition,
three drums had a groove pattern (30.degree. angle, 1 inch deep) machined
out of aluminum and coated with Neoprene and Hypalon. One aluminum drum
was left uncoated. A scraper was made to match the grooved pattern. FIG.
1 illustrates two grooved drums.
[0092] In order to eliminate the variables that could be introduced by
using different skimming systems, a frame-type drum skimmer (Elastec
Minimax) was used for all tests. This skimmer uses a drum that is rotated
through the oil layer. The adhering oil is subsequently removed by a
plastic blade to an onboard recovery sump.
[0093] Test Oils:
[0094] Diesel, Endicott (an Alaskan crude oil), and HydroCal 300 (a
lubricant oil) were used during the Ohmsett tests to study the effect of
oil properties on the recovery efficiency. These oils have significantly
different properties as illustrated in Table 2, which allowed us to test
the recovery surfaces on a wide range of possible recovery conditions.
Diesel was only tested during the second test, at colder temperatures,
since it was added later to the protocol. Test Procedure
[0095] The tests at Ohmsett were carried out in two trips. During the
first trip, the average ambient temperature was about 25-30.degree. C.
During the second trip, the average ambient temperature was about
10-15.degree. C. The objective was to simulate oil spill under warm and
cold water conditions, to determine the effect of temperature and oil
viscosity on overall oil spill recovery efficiency.
[0096] During the tests, a skimmer assembly was secured in the center of a
test tank located on the deck of the Ohmsett facility. Slick thickness
was controlled to remain at a predetermined level throughout a given
test. As the oil skimmer recovered oil from the test tank, additional oil
was pumped from the oil reservoir at the same rate. In this way,
real-time control of the slick thickness can be controlled to within
.+-.20%. Most runs were conducted for 5 minutes, although some were
conducted for less time (3 minutes) if the conditions were very similar.
[0097] The oil skimmer drum speed of rotation was controlled with a
hydraulic system provided with the Elastec MiniMax system. Three rotation
speeds (30, 40 and 70 rpm) were used for most of the tests. The first two
speeds represented the regular operational conditions of a drum skimmer,
with minimal free water skimming. The 70 rpm speed represented the
maximum rotational speed that was achieved by this particular skimmer. At
this speed, more oil was collected, but more free water was entrained by
the skimmer, particularly for thinner oil slicks (10 mm). A higher
rotational speed also emulsified the oil to a greater extent.
[0098] At the end of each test run, the total amount of fluids (oil and
water) was measured, the water was taken out from the bottom for several
minutes until no more free water was evident, and the remaining oil or
oil emulsion was measured again. A sample of the oil or oil emulsion was
taken to measure the water content in the Ohmsett laboratory. This data,
along with recovery time, were used to establish recovery rates and
efficiency.
[0099] Test Results:
[0100] The recovery efficiency of various skimmer drums tested with
Endicott and HydroCal 300 (for a oil slick thickness of 25 mm) during the
first phase of the experiments is presented in FIG. 35 and FIG. 36. The
ambient temperature during the first test ranged from 25-30.degree. C.
The oil recovery rates in gallons per minute (GPM) were estimated from
the calculation of oil recovered per unit time. Free water and emulsified
water in the recovered oil were subtracted from the volume of the total
recovered liquid. These figures show that there is about a 20% difference
in the recovery efficiency of smooth drums covered with various
materials.
[0101] The difference between smooth and grooved drums was much more
significant. For both oils, grooved drums recovered more than two times
more oil than smooth ones. A slight decrease in the recovery rates at 70
rpm can be explained by the higher amount of free water picked up by the
drums, thereby decreasing the net amount of oil recovered.
[0102] At a 25 mm oil spill thickness, grooved drums recovered an amount
of water that was comparable to the amount of water recovered by smooth
drums. Some deviations in results might have been caused by the fact that
some runs were performed with oil that was emulsified during the previous
run. The water content of some recovered oils was as high as 8%. It was
observed that HydroCal emulsified easily and had higher water content
than Endicoft oil, which influenced the overall recovery of free and
emulsified water.
[0103] A comparison of the effects of oil type, oil spill thickness and
drum surface pattern on the recovery efficiency is summarized in FIG. 37.
All presented data correspond to aluminum grooved and smooth drums. These
data were collected during the first tests at the temperature between
25-30.degree. C. The decrease in film thickness of HydroCal oil thickness
from 25 mm to 10 mm led to a significant decrease in the recovery
efficiency. This was especially pronounced in the case of grooved drums.
An increase of oil thickness from 25 mm to 50 mm did not increase the
recovery rates. Although FIG. 37 shows some decrease in the recovery
efficiency at 50 mm, it was most likely caused by the fact that oil used
for these tests was slightly emulsified and had an initial water content
of about 6%. This reduced slightly the total oil recovered. When the
grooved aluminum drum was tested with fresh HydroCal oil at 40 rpm and 50
mm, the result was similar to the recovery efficiency of the same drum at
a 25 mm oil thickness. This data point is represented by the single
star-shaped data point at the top of the graph.
[0104] FIG. 37 shows that the amount of oil recovered by the grooved drums
was two (2) to three (3) times higher than the one recovered by the
smooth drums. The oil type was also found to have a significant effect on
the recovery efficiency, due mostly to the difference in viscosity.
[0105] The effects of the oil type, film thickness and drum surface
pattern on the recovery efficiency observed during the second tests are
summarized in FIG. 38. For an oil spill thickness of 10 mm, there was
almost no difference between smooth and grooved drums. The surface
pattern is much more effective for thicker oil slicks. At an oil
thickness of 25 mm, the grooved pattern proved to be extremely efficient
for Endicott oil and diesel, leading to two (2) to three (3) times higher
recovery efficiency. Although the increase in recovery was less for the
more viscous HydroCal oil, nevertheless the recovery efficiency increased
by 50%. At 10 mm slick thickness, the recovery efficiency of HydroCal was
lower than the one of Endicott. It might be explained by the increased
viscosity of HydroCal at 10-15.degree. C. At such small slick thickness
water comes into contact with the drum and the total contact area between
oil and the drum is reduced. More viscous HydroCal was not able to spread
as fast as Endicott did and had lower access to the drum leading to a
higher amount of recovered free water thereby reducing the overall
recovery efficiency.
[0106] The effect of temperature and oil spill thickness on the recovery
efficiency is illustrated in FIG. 39. At 10 mm oil thickness, temperature
didn't have a significant effect on the recovery rates of smooth drums.
During the second tests (at 10-15.degree. C., which for simplicity is
denoted as 10.degree. C. on the graphic), grooved drums had recovery
rates similar to smooth drums. The recovery rates of grooved drums during
the Phase 1 tests (at 25-30.degree. C., which for simplicity is denoted
as 25.degree. C. on the graphic), were significantly higher. Temperature
change didn't have a significant effect on the recovery rates of smooth
drums at 25 mm. At a 25 mm film thickness, grooved drums were
considerably more efficient than the smooth drums, although their
efficiency was higher at 25.degree. C.
[0107] FIG. 40 shows the effect of oil type and temperature on the
recovery efficiency of aluminum drums. The decrease of temperature led to
a slight increase of Endicott recovery rates by smooth drums, wile it
didn't have a major effect on the recovery rates of HydroCal. The
decrease of temperature caused a test oils viscosity increase, which lead
to a significant increase in the amount of recovered Endicott by grooved
drums, while the recovery rates of HydroCal were somewhat reduced.
[0108] Through the foregoing experiments, it was found that:
[0109] (a) Use of a grooved pattern can increase the recovery efficiency
by 100-200%. The grooved pattern was proven to be efficient even on
Diesel, which is challenging to recover due to its low viscosity.
[0110] (b) The recovery efficiency of the grooved surface can be improved
by tailoring groove dimensions to oil properties. Using more shallow and
narrow groves for light diesel and fuel oil, and deeper and more open
grooves for heavier oils may lead to even higher increase in the recovery
efficiency.
[0111] (c) The selection of the recovery surface material can increase the
recovery efficiency by 20%.
[0112] (d) The recovery efficiency significantly depends on the type of
petroleum product and is typically proportional to its viscosity (when
the oil is at temperature above its pour point).
[0113] (e) Oil spill thickness has a significant effect on the recovery
efficiency. The increase in oil thickness from 10 mm to 25 mm led to
higher recovery rates. The increase in oil thickness from 25 to 50 mm did
not significantly increase the recovery rates. The amount of recovered
free water was typically higher for 10 mm oil thickness than for the 25
or 50 mm oil thickness.
[0114] (f) Temperature decrease vas found to increase the recovery rates
by increasing the viscosity of oil and allowing for a thicker slick to
remain on the recovery surface after withdrawal. HydroCal recovered using
a grooved surface was the only exception. As the temperature decreased,
the viscosity of HydroCal reached a point where oil would not penetrate
deep enough into grooves leading to a smaller amount of recovered oil.
[0115] (g) Drum rotation speed had a significant effect on the recovery
efficiency. For a skimmer and a drum type tested, 40 rpm appeared to be a
nearly optimal rotation speed in most of cases. Beyond 40 rpm, the drum
started to recover significant amounts of free water. Note, however, that
free water was the only limiting factor. If a response team is not
concerned with free water in the recovered product, the maximum rotation
speed should be used to recover more oil.
[0116] It will be appreciated from the foregoing description, that the
inventive grooved geometry is applicable to drum-type, disk-type,
belt-type, or other types of skimmers or other devices that have a
rotatable fluid recovery unit for contacting and collecting oil or other
viscous fluids. In use, the fluid recovery unit is placed into a body of
viscous fluid and rotated. This places the surface of the fluid recovery
unit in contact with the body of viscous fluid. When the surface of the
fluid recovery unit rotates out of (e.g., is withdrawn from) the body of
viscous fluid, an amount of the viscous fluid adheres to the recovery
surface. Once the recovery surface is withdrawn, it is scraped to remove
the collected viscous fluid. The grooved geometry of the present
invention helps to retain the viscous fluid, thereby separating the
viscous fluid from water or another fluid. Accordingly, the present
invention provides for both fluid separation and fluid recovery.
Furthermore, the invention is applicable to removing petroleum from
water, coconut oil from coconut juice, or any other viscous fluid that is
floating on, mixed with, or otherwise carried by a host fluid from which
the viscous fluid is to be separated and recovered.
[0117] Although the description above contains many details, these should
not be construed as limiting the scope of the invention but as merely
providing illustrations of some of the presently preferred embodiments of
this invention. Therefore, it will be appreciated that the scope of the
present invention fully encompasses other embodiments which may become
obvious to those skilled in the art, and that the scope of the present
invention is accordingly to be limited by nothing other than the appended
claims, in which reference to an element in the singular is not intended
to mean "one and only one" unless explicitly so stated, but rather "one
or more." All structural, chemical, and functional equivalents to the
elements of the above-described preferred embodiment that are known to
those of ordinary skill in the art are expressly incorporated herein by
reference and are intended to be encompassed by the present claims.
Moreover, it is not necessary for a device or method to address each and
every problem sought to be solved by the present invention, for it to be
encompassed by the present claims. Furthermore, no element, component, or
method step in the present disclosure is intended to be dedicated to the
public regardless of whether the element, component, or method step is
explicitly recited in the claims. No claim element herein is to be
construed under the provisions of 35 U.S.C. 112, sixth paragraph, unless
the element is expressly recited using the phrase "means for."
TABLE-US-00001
TABLE 1
The Effect Of A Groove Angle On The Surface Area
Angle of surface grooves Surface area (mm.sup.2) - grooved side
180.degree. - flat surface 1453
90.degree. grooves 2005
60.degree. grooves 2896
30.degree. grooves 4663
[0118]
TABLE-US-00002
TABLE 2
Properties Of Oils Used In Ohmsett Field Tests
Density at 15.degree. C. Viscosity at 15.degree. C.
(g/ml) (cP) Asphaltenes %
Diesel 0.833 6 0
Endicott 0.915 84 4
HydroCal 300 0.906 340 0
* * * * *